Author Archives: michelletan

michelletan

About michelletan

Product Manager for Industrial Field Connector and Field Device Connector

Data Connector – RJ45

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As more factories go into automation, more networks and fieldbuses are used for communicating between machines and people.

RJ45 is one of the most commonly used connector.

What is this RJ45?

It is a type of standard connector for network cables, especially Ethernet.

RJ45 CableSome of the common issues faced with RJ45 connector include intermittent data. Most RJ45 connectors in the market come with a plastic clip.

RJ45 Connector clip

The plastic clip helps to form a secure connection between the connector and the socket. It also ensures that the connector stays seated on the socket.

You would need to exert some pressure on the plastic clip in order to unplug the connector. However, the plastic clip is usually fragile.

It breaks easily when bend backwards or when the connector is dropped on the floor. Without the plastic clip, the transmission of data is not guaranteed. The RJ45 would then be used with the nearest trash bin – if you know what I mean.

E-Waste in bin

Often times, even when the plastic clip is intact, intermittent data could occur due to vibration from the surrounding machines.

Other issues surrounding the RJ45

Moreover, the process of crimping a RJ45 can be tedious. In order for the connector to function properly, the cable (with as many as 8 cores) has to be crimped into specific standards, namely T568S and T568B, with a special crimping tool.

T568A and T568B wiring

Crimping is a manual process and depends very much on the workmanship of the person who is doing the job.

If it is not done properly, the crimp contact will not sit properly within the connector and the data transmission will be affected.

Crimping is an irreversible process. If the connector is crimped wrongly, it cannot be un-crimped (word of caution).

It has to be scrapped and the damaged cable has to be cut which causes wastage.

CAT 6 Twisted Pairs

Problems, problems and more problems. So what’s the solution?

At Phoenix Contact we build innovations based on issues that every day people, like you and me, have.

Phoenix Contact Industrial RJ45 is equipped with 2 springs at the top of the connector to ensure that the connector is sitting snuggly within the socket, even during high vibration applications (yes, even the extreme ones).

Phoenix Contact's RJ45 Connector

Phoenix Contact plastic RJ45 connector is made of special plastic. It could not only bend 180 degree without breaking but it could also resist the impact of dropping on the ground.

QUICKON RJ45 Connector

Phoenix contact QUICKON RJ45 connector allows you to terminate cable without the need to strip the cable and the use of expensive crimping tool.

The connector is colour-coded so there is no need to memorise the standards.

IDC Conenction

In addition, the connector is able to reconnect up to 10 times. Meaning to say, there is no need to scrap the connector if it’s connected wrongly. Just follow the simple steps below to terminate the cable.

RJ45 Quickon assembly step-by-step

Or alternatively, if reading is a chore, you can watch this video right here:

https://www.youtube.com/watch?v=Pm2wNf9DUCk

See how easy that was? At this rate you’ll be producing thousands of RJ45 within seconds.

So if you’re looking for a reliable and problem-free RJ45 cable, look no further.

Leave us an email at marketing@phoenixcontact.com.sg to request a product demo today!

Manufacturing Expo 2017

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We would like to invite you to join us in at Manufacturing Expo 2017 located in Thailand, Bangkok, BITEC, from 21 to 24 June 2017. Manufacturing Expo is one of the biggest manufacturing exhibitions in South East Asia. It comprises of 7 sub-shows. We will be located at Automotive Manufacturing, under Singapore Pavilion (3D15)..

One of the most thriving industries in Thailand, Automotive adopts industry 4.0 to boost the production efficiency. Moving with the industry trend, Phoenix Contact would like to take this opportunity to showcase our capability on smart connectivity for smart factories as well as Phoenix Contact very own Industrial Internet of Things (IIOT) solution.

Being an innovative company, we strive to increase productivity and efficiency with cutting edge connection technologies. Quick connection technologies were incorporated into our connectors as well.

For example,

Push-in

Push-In Connector

Insulation Displacement Connection (IDC)

Insulation Displacement Connection (IDC)

Piercecon for high density (up to 17 positions)

Piercecon Connection

Besides signal, M12 connector is also used in transmitting data such as Ethernet and Profinet as well as power (AC/DC). Phoenix Contact is able to provide a complete solution from device connectors to field cablings.

Signal, Data, Power

Industry 4.0 requires the transmission of more signal, data and power than ever. Phoenix Contact circular hybrid connector provides an All-in-One solution.

HEAVYCON Modular

Using Heavycon Modular, signal, data and power can be mix and match easily in one connector. It also provides the flexibility for future expansion and modification

HEAVYCON Surface Mount

Besides copper based data connectors, we also have a complete solution for fibre optics according to your requirements.

Fibre Optic Data Connectors

Interested to know more about the applications of the products mentioned above? Come join us at Manufacturing Expo. Our sales team will be happy to assist you. Express your interest by helping us to fill up the survey form to receive a mystery gift.

Drive the Automotive Industry with Phoenix Contact’s Data Connectors

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Automative Assembly Line
The Automotive industry is one of the highest revenue-generating industries in the world. In 2016, about 95 million cars were manufactured. Thailand is the biggest country for the automotive industry in South East Asia and the 12th largest in the world as of 2015.

About 2 million vehicles are manufactured annually in Thailand.

Automotive manufacturers are adopting automation for a more cost-efficient way to make vehicles. By replacing human with robotic technology, the company would be able to save on wages and related costs such as insurance, medical leave, employee’s benefits as well as taxes. This shifts the labour intensive production to a data-driven production.

Phoenix Contact solution to secure data transmission

Push-pull Advance Connector

Push-pull Advance Connector

Phoenix Contact’s Push-Pull Advance data connector is 360 degree shielded and is able to transmit data up to 1 Gbit/s. Field assembly without special tool is possible with QUICKON connection technology. It also has production indicator for traceability.

Push-Pull Advance data connector is equipped with a locking system to increase the security of the connector. To lock/unlock, use a screw driver to shift the orange catch to the respective indication.

Push-pull advance connector handling

Keen to find out more? We will be having a booth (3D15) at Manufacturing Expo in Bangkok, Thailand, where we will be showcasing more products on smart connectivity.

Venue: BITEC
Date: 21- 24 June 2017

* Manufacturing Expo is Thailand largest manufacturing exhibition. It consists of 7 sub-shows
InterPlas Thailand, for plastics parts production
InterMold Thailand, for mold and die manufacturing
Automotive Manufacturing, for Automotive Parts Manufacturing
Assembly and Automation Technology, for Automation and Assembly Technology
Surface & Coatings, for Surface Treatment, Paints, & Coatings
NEPCON Thailand, Assembly, Measurement and Testing Technologies for Electronics Manufacturing
Mfair, Business Matching Platform for Manufactures’ Network in Asia

We hope to see you there!

HEAVYCON Complete

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heavycon connectors

Heavycon Complete

HEAVYCON Complete

In the blog post written earlier in June this year, we talked about the new addition to the HEAVYCON Complete family – HEAVYCON modular. Today, we would like to go in depth and tell you more about HEAVYCON Complete.

First, let me give you a brief introduction on heavy duty connector. It consists of a pair of contact inserts and the housing which is made up of a base and a hood.  In Phoenix Contact, HEAVYCON comes in 3 different models to suit your different requirements.

HEAVYCON EVO

heavycon evo

Heavycon Evo

Uniquely Phoenix Contact!  HEAVYCON EVO is specially designed for users who are unable to determine direction of the cable entry. By simply twisting the special bayonet gland, the direction of the cable entry can be changed as desire. Furthermore, the special bayonet gland comes in 4 different sizes ranging from M20 to M40 that fit all the HEAVYCON EVO housings. This basically means that you can save up to 70% of the logistic cost when you’re using various sizes of the housings.

HEAVYCON Standard

heavycon standard connectors

Heavycon Standard

HEAVYCON Standard comes in 2 parts- a panel mounting base and a hood. Like HEAVYCON EVO, HEAVYCON Standard can be plugged and unplugged easily without the use of additional tools. A huge array of different combination is available depending on your needs, be it single latch, double latches or box mounting (where no panel cut out is required). All our metal housings are made of AlSi12 aluminium which is seawater resistant. Thus, suitable for marine application

 

HEAVYCON Advance

heavycon advance connector

HEAVYCON Advance

Instead of panel mounting base like HEAVYCON EVO and Standard, HEAVYCON Advance uses panel mounting flange which reduces the height of the connector. Need higher IP rating? HEAVYCON Advance is IP69K rated which means that it is dust tight and is able to withstand powerful high temperature water jet.

 

 

HEAVYCON Connection Technologies

Push-in connection

Push-in Connection

Spring-cage connection

Spring-cage Connection

Crimped connection

Crimped Connection

Screw-in connection

Screw-in Connection

QUICKON connection

QUICKON Connection

From the most widely used, screw connection and crimp connection to push-in connection technology that’s uniquely Phoenix Contact. Our HEAVYCON connectors come with a wide array of connection technology that will suit individual needs.

Rugged and All-weather

Last but not least, HEAVYCON plastic connectors are tested in accordance with numerous national and international standards. They are definitely as rugged as the metal connectors.

IP Protection test DIN EN 60529

IP Protection Test
DIN EN 60529

HEAVYCON vibration test

Vibration Test

HEAVYCON Temperature Shock Test

Temperature Shock Test
IEC 60512-11-4, test 11d

HEAVYCON IK08 Shock Resistance Test

IK08 Shock Resistance Test
DIN EN 50102

HEAVYCON Rollover Test

Rollover Test
DIN IEC 62196-1

HEAVYCON Dynamic Lateral Load Test

Dynamic Lateral Load Test
DIN EN 60512-5

HEAVYCON Modular- Everything in One Housing

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In production processes, assemblies and machines are interconnected using industrial plug-in connectors. These connectors have to be reliable and flexible enough to accommodate to future modifications and expansions. Phoenix Contact sees this and introduces the newly enhanced HEAVYCON Modular into HEAVYCON Complete family.

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