Versatility for PCB in Standard Form Factors

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The ideal solution for embedded systems can be selected using universal housings from the UCS series. There are several things which need to be taken into consideration when selecting the universal housings, for example, the size of the PCB and how the PCB can be fixed into the enclosures as UCS series is characterized by a wide range of possible applications.

Things which can be offered:

UCS universal electronics housings have a modular configuration and enable easily adaptable solutions for almost all printed circuit boards in standard form factors. Hence, it is suitable for desktop, wall or DIN rail housings with a lateral length of 125 mm or 145 mm.

  • Material: Polycarbonate PC (UL V0)
  • Colors: Light gray (RAL 7035) or black (RAL 9005)
  • Depth: 47 mm and 67 mm
  • PCB Mounting: Fixed or flexible
  • Degree of Protection: IP40
  • Temperature Range: -40°C to +100°C

A custom interface is also one of the benefits which enable signals, data or power to turn into a single board computer and to a versatile electronics solution.

  • PCB terminal blocks and PCB connectors (wire-to-board)
  • PCB connectors (board-to-board)
  • M12 circular connectors
  • Data connectors for copper and fiber optics


Energy and Current Measurement with Phoenix Contact

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According to MarketsandMarkets Research, the global power monitoring market is projected to grow at a CAGR of 5.76% from 2017 to 2022 where it will reach a market size of USD4.57Bil by 2022. The high demand of power monitoring is due to increasing electricity prices, efficient utilization of power resources and maximizing reliability of power supply.

The power monitoring market is segmented into 3 main components, namely hardware, software and services. The hardware component is booming due to the increasing deployment of smart meters and its communication and measurement devices, especially in the manufacturing and process industry for delivering power supply and increasing the plant uptime.

Energy Meter

Phoenix Contact has embarked on the smart meter trend since 2011 and the market was continuously growing with double digit values. EMPro energy measuring devices detect and monitor the characteristic electrical data of the machines and systems. The EMPro is designed with the following advantages:

  1. Direct access to measured value on-site or via web server function
  2. Easy device configuration on-site or via Ethernet communication or via integrated web server on the PC
  3. Flexible network connection by using the communication module and available for further processing in the control centre
  4. The measuring device is expandable to include new functions in order to grow in line with customer future requirements

Energy flow monitoring and data logging

Network-capable EMPro can be used to monitor characteristic electrical data centrally and on site. The compact controller is able to gather all the energy characteristics of the process and logs these in the SQL database.

Power Meter

On top of energy meters, Phoenix Contact also launched power meters in 2018 for active power measurement with current transformer measurement and it is certified in accordance with the measuring instrument (MID) directive.

We are committed to be one of the trusted partners for power monitoring solutions, inclusive of software to capture and analyse power metrics. If you are interested to find out more about our solutions, please feel free to contact me via the form below!

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QUINT4 Power SupplyQUINT ORINGQUINT DIODEPT-IQ SPDTTC SPDHEAVYCON HPRHEAVYCON Modular InsertsM12 Network ConnectorsPush-in Terminal Blocks and MarkingsCable Management ProductsIRSE ASPECT Conference 2017Monitoring SystemsEMProPower Meter

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IO Link

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Have you ever encountered the following situations?

  • Machine stops suddenly due to contaminated sensor/actuator
  • Stopping the machine in order to change to another color detection (or other parameters) on the sensor
  • Stopping the machine when replacing a faulty sensor in order to set the parameter of the new sensor

What if you can…

  • Re-parameterize the sensor without shutting the machine down
  • Replace a new sensor with the previous parameters automatically downloaded without shutting the machine down

The above is made possible due to the IO Link technology. IO Link is a standardized IO-technology (based on IEC 61131-9) focusing the communication between field devices and sensors & actuators. This enables the exchange of both process data and service data between the connection and sensor/actuator. With the IO Link technology, devices can now identify and configure themselves automatically. This will enable an easy replacement of defective components and reduces downtime significantly.

An IO-Link system consists of the following basic components:

  • IO-Link master
  • IO-Link devices
  • Standard 3-wire sensor cable/actuator cable

Phoenix Contact offers a comprehensive IP20 and IP67 portfolio of IO-Link masters, IO-Link devices, cabling, and software.

If you need further consultation on your next IO-Link application, please do not hesitate to drop us a message.

10 Things You Need to Know about Fibre Optic LC Connectors

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Fibre optic cables carry information using light and it is only slightly thicker than human hair. It transmits data faster and further than a copper cable, but you probably already know this. Instead of going into details about fibre optic cables, we are going to show you 10 things you probably do not know about the fibre optic LC connector.

  1. LC stands for Lucent Connector, sometimes also known as “little connector”
  2. It is one of the smallest fibre optic connectors in the market. It is half the size of a Square Connector (SC) which is the most commonly used fibre optic connector in the market.
  1. Although both LC and SC are classified as push-pull connectors, LC uses latch locking while SC uses locking tabs.
  2. The introduction of LC wasn’t a bed of roses. Due to the high licensing fee, it was not well-received when it was first launched.

Source: http://www.publicdomainpictures.net/view-image.php?image=188267&picture=broken-piggy-bank

  1. However, due to the factor of its small form, LC had slowly gained its popularity in applications that requires high density connections.
  2. LC is usually used in high density patch panel. High density patch panel provides the flexibility for future expansion.
  3. LC is the preferred connector for single mode fibre optic cables. Single mode is able to transmit a higher bandwidth over a longer distance. However, it’s more expensive as compared to multimode fibre optic cables.
  4. Phoenix Contact new modular patch panels enable users to connect up to 72 LC duplex connectors to optimise the use of space within control cabinets.
  5. Phoenix Contact compact splice box FDX 20 allows users to connect up to 12 LC duplex connectors. It is also one of the smallest splice boxes in the market.

  1. Besides LC connectors, Phoenix Contact offers a full array of fibre optic products and accessories including patch cords, reusable connectors and tools.

To know more about our range of fibre optic products, feel free to fill up the form below!

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Efficiency Housing

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Simple & affordable PCB enclosures

EH stands for “Efficiency Housing”. Designed to protect electronic parts in the environment of the application by means of a suitable “packaging”, the EH enables the fast and uncomplicated installation of the printed circuit board.

We offer several varied designs of the housing systems for cabinet-type enclosures, suitable for fast and cost-effective PCB mounting whereby the printed circuit board is accessible from the front of the control cabinet when installed in the housing.

Online configuration

With regards to the digital era, online configuration plays an important role. In just a few steps, you can customize the desired EH housing from the Phoenix Contact website. The online configurator offers a user-friendly configuration of all individual components with drag-and-drop functionality – also available on mobile devices with iOS and Android operating systems. The desired housing size and colour can be selected and the appropriate connection technology can be added.

After the desired family of housings is selected, the PCB connections that match the selected design are displayed. The individual components can then be exported as parts lists or transferred directly to the shopping cart and ordered. You are guided step by step through the configuration process. Your application is configured towards an optimal solution. Even the PCB can be configured, which is then provided as a 3D file layout for production.

Advantages:

  • Ideal solution at affordable price
  • Easy design-in, thanks to variable housing form factor
  • Efficient pricing through targeted material selection

Happy Chinese New Year 2019!

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Phoenix Contact would like to wish all of our customers and employees a blessed and prosperous 2019 Year of the Pig! We look forward to serving you in many more fruitful years to come!

Stripping Wires Fast and Easy

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Stripping cables is one of the processes in wire harnessing, besides cutting and crimping processes.

There are many ways to strip a cable, from using the conventional cutter to using the manual/automatic wire stripping.

There are some basic points we need to know in doing the stripping process.

  1. Cable size
  2. Stripping length

Choosing the correct tool and setting the correct stripping length will produce the perfect stripping result for crimping process.

Manual Stripping Tool

With manual stripping tool, there are some concerns such as fatigue, consistency of stripping length and time.

Automatic Stripping Tool

All the concerns with manual stripping tool can be solved with the Automatic Stripping Tool.

Phoenix Contact knows this and has developed automatic Stripping Tool called WF 1000.

With this automatic device, we can strip cables without any fatigue, get the precise length and it takes only 0.3s per process.

This machine will boost your productivity with high quality output.

Features:

  1. This compact stripping machine automatically insulates conductors with a cross section of 0.08 to 6 mm2.
  2. Multi-strand cables with a diameter of up to 6 mm are also stripped.
  3. Partial stripping is supported.
  4. Special insulations such as PTFE and silicone can be stripped, in addition to standard insulations
  5. The clamping force automatically adjusts itself to the required extraction force. This reduces/prevents pressure points on sensitive insulation.
  6. The stripping dimensions are set individually via rotary buttons. They are shown on the clear display.

You can check out the video of the WF 1000 below!

https://www.youtube.com/watch?v=ULYuzC7lrAk

For any demo request or enquiry, feel free to contact me via the form below!

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Grounding System Types According to IEEE Standard

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Grounding (Earthing) is a system of electrical circuits that are connected to the ground that functions when a leakage current can discharge electricity to the earth.

According to Institute of Electrical and Electronics Engineers (IEEE) Standard 142 ™ 2007, the purpose of the grounding system is to:

  1. Limit the amount of voltage to the earth to be within the allowed limits
  2. Provide a path for current flow that can provide detection of the occurrence of an undesired relationship between the system conductor and the earth. This detection will result in the operation of automatic equipment that decides the supply of voltage from the conductor.

Characteristics of an Effective Grounding System

Based on the IEEE standards, the grounding system is divided into:

  1. TN-S (Terre Neutral – Separate)
  2. TN-C-S (Terre Neutral – Combined – Separate)
  3. TT (Double Terre)
  4. TN-C (Neutral Terre – Combined)
  5. IT (Isolated Terre)

Terre originates from the French language and means earth.

The first letter is the connection between ground and the power supply, while the second letter shows the connection between ground and electronic equipment supplied with electricity. The meaning of each letter is as follows:

  • T (Terra) = Direct connection to ground.
  • I (Isolation) = There is no connection to ground (even if there is a high impedance)
  • N (Neutral) = Connection directly to neutral power supply cable (where this cable is also grounded in the power supply)
  1. TN-S (Terre Neutral – Separate)

In a TN-S system, the neutral part of the electrical energy source is connected to the earth at one point, so that the neutral part of a consumer installation is directly connected to the neutral source of electricity. This type is suitable for installations that are close to electrical energy sources, such as for large consumers who have one or more HV / LV transformers for their own needs and if the installation / equipment is adjacent to the energy source (transformers).

  1. TN-C-S (Terre Neutral – Combined – Separate)

A TN-C-S system, has a neutral channel from the main distribution equipment (power source) connected to the earth and earthing at a certain distance along neutral channels leading to consumers, usually referred to as Protective Multiple Earthing (PME). With this system, a neutral conductor can function to restore the earth fault current that might arise on the consumer’s side (instation) back to the power source. In this system, the installation of equipment in the consumer only connects the ground to the terminal (channel) provided by the power source.

  1. TT (Double Terre)

In the TT system, the neutral part of the electricity source is not directly connected with neutral earthing on the consumer side (equipment installation). In TT systems, consumers must provide their own connection to the earth, namely by installing an earth electrode that is suitable for the installation.

  1. TN-C (Neutral Terre – Combined)

In the TN-C system, the neutral channel of the main distribution equipment (power source) is connected directly to the consumer’s neutral channel and the frame of the installed equipment.

With this system, a neutral conductor is used as a protective conductor and a combination of neutral and earthing side frames of the equipment is known as a conductor of PEN (Protective Earthing and Neutral).

This system is not permitted for conductors less than 10 mm2 or for portable equipment. This is because if a fault occurs, then at the same time the PEN conductor carries the phase unbalance current and the third level harmonic current and its multiples.

To reduce the impact on equipment and living things around the equipment, then in the application of the TN-C system, the PEN conductor must be connected to a number of electrode rods for earthing on the installation.

  1. IT (Isolated Terre)

From the first letter (I) it is clear that, in this type of IT system, neutral is isolated (not connected) to the earth. The PE point is not connected to the neutral channel but directly connected to the earthing.

In its application, the neutral point of the IT system is not really isolated from the earth, but is still linked to the Zs impdedance which has a very high value of around 1000 ohms to 3000 ohms. This serves the purpose of limiting the level of voltage overload when there is interference in the system.

TT IT TN-S TN-C TN-C-S
Earth fault loop impedance High Highest Low Low Low
RCD preferred Yes N/A Optional No Optional
Need earth electrode at site Yes Yes No No Optional
PE conductor cost Low Low Highest Least High
Risk of broken neutral No No High Highest High
Safety Safe Less Safe Safest Least Safe Safe
Electromagnetic interference Least Least Low High Low
Safety risks High loop impedance (step voltage) Double fault, overvoltage Broken neutral Broken neutral Broken neutral
Advantages Safe and reliable Continuity of operation, cost Safest Cost Safety and cost

Mini Analog Pro Signal Duplicator

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Do you have applications where you need to feed 4-20mA current from a transmitter to both DCS input and a digital display indicator? If yes, then most likely you will need a signal duplicator (current splitter). The module splits the current from 1 input 4-20mA to 2 output current.

While it is true that current is flowing with the same value if we put load in series, but one must observe the total load resistance in 1 loop. This includes if we draw long cables from transmitter to DCS and digital display. There is a maximum resistance value that a transmitter can be connected with. This is why we still need a signal duplicator module.

Phoenix Contact Mini Analog Pro Signal Duplicator has an output load resistance of maximum 500 Ohms per channel which is sufficient for most applications. Moreover, it has a Repeater Power Supply function, which means this module can be used for a 2 wire or 4 wire transmitter. It is also HART transparent if you are using SMART Device.

Another interesting feature is the module has NFC ready, this means huge benefits for users to set the module behavior. In the past, we need to rely on datasheets and then do manual setting via dip switch. This is no longer needed, just pick up your Phone and put it near to the module, then all the setting can be done via Apps.

Easy and Fast Product Selection

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With so many products to choose from, selecting the right product can be difficult.

Not at Phoenix Contact!

You’ll find the ideal solution with the help of Phoenix Contact Product Configurators.

Where do I find them?

Go to our home page: PHOENIX CONTACT | Homepage Singapore

and make your selection on the category…

What does a configurator do?

  1. Online guiding questions to your selection, no worries of being lost.

 For example, if you are looking for the following terminal block, just key in the details of the technical specifications.

PCB Terminal Block

Push in Spring, 41A, 1000V

Printing: L, N, PE (symbol)

  1. Provide 3D/ 2D visual view and download files of your selection

  1. Create Technical Data of your configuration

  1. Finally, you will be able to send a request of your configuration to Sales Attention for a quotation.

Now customers are able to find the right product within only 10 minutes!!!

It is very easy with simple steps to follow….

If you want to know more about how to use Phoenix Contact Product Configurator, please feel free to send me an enquiry via the form below and a presentation can be arranged to discuss in more detail.

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