Tag Archives: surge protection device

Planning for Lightning and Surge Protection?

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Choosing the right Lightning and Surge Protection is a lifelong investment, just like purchasing a good comprehensive life insurance policy. Without proper planning and consideration, your business, your home maybe inadequately protected and most importantly your people/investments will be at risk.

In this article we shall dive in on the risk assessment, lightning and surge protection zoning and protective devices type.

A point to note: As you may know, Surge Arresters are vital when you are planning for a lightning and surge protection system. For information on when Lightning and Surge Protection is necessary, visit our previous article here.

Three points to consider when planning for Lightning and Surge Protection: 

  1. Risk analysis with accordance with IEC 62305

The answer to the common question: “Do I need to install lightning and surge protection devices?” boils down to the result of a careful and systematic risk assessment, which is carried out after inspection of the physical structure and electrical installation.

It would start with addressing the risk of various sources of damages (e.g. a direct lightning strike in the building, transient overvoltages that are coupled into the electrical installation caused by atmospheric influences) which come into focus, as do the types of damage resulting from these incidents:

  • Impact on health or loss of life
  • Loss of technical services for the public
  • Loss of irreplaceable objects of cultural significance
  • Financial losses

The financial benefits are determined as follows:

  • How does the total annual cost for a lightning protection system compare to the costs of potential damage without a protection system?
  • The cost evaluation is based on the expenditures for the planning, assembly, and maintenance of the lightning protection system.

If the risk assessment determines that lightning and surge protection is required, then the type and scope of the specific measures for protection to be considered will include:

  • External lightning and surge protection
  • Internal lightning and surge protection
  • Grounding and equipotential bonding
  • Coordinated Lightning and Surge Protection Devices system
  1. Characterizing the lightning protection zones (LPZ)

In order to ensure the total protection of a physical structure from the effects of lightning strikes and surge voltages, various protective measures or equipment that are tailored to one another are required.

The installation locations of surge protective devices within a physical structure are determined using the lightning protection zone from part 4 of lightning protection standard IEC 62305.

It divides a physical structure into lightning protection zones (LPZ), and does so from outside to inside with decreasing lightning protection levels. In external zones only resistant equipment can be used. However, in internal zones, sensitive equipment can also be used. The individual zones are characterized and named as follows:

  • LPZ 0A: Unprotected zone outside of a building where direct lightning strikes are possible. The direct coupling of lightning currents in cables and the undamped magnetic field of the lightning strike can lead to danger and damage.
  • LPZ 0B: Zone outside the building that is protected from direct lightning strikes, for example, by an air terminal. The undamped magnetic field of the lightning strike and induced surge currents can cause hazards and damage.
  • LPZ 1: Zone inside the building where high energy surge voltages or surge currents and strong electromagnetic fields are still to be expected.
  • LPZ 2: Zone inside a building where surge voltages or surge currents and electromagnetic fields that have already been significantly weakened are to be expected.
  • LPZ 3: Zone inside the building where surge voltages or surge currents are expected to be only extremely low or entirely absent and electromagnetic fields are expected to be only very weak or non-existent.

Lightning protection zone concept with coordinated SPDs at the respective zone transition points

  1. Lightning and Surge Protection Device types

The lightning protection zone concept provides coordinated surge protective devices for all cables that cross between zones. Their power values are based on the protection class to be achieved. As such, different SPDs are required based on the zone transition points.

 

The requirements for the individual SPD types are defined in the standard IEC 61643- 11 [6] for surge protective devices used in low-voltage systems. A multi-level protection concept is derived from this:

Risk assessment, in general, is a complicated and demanding process. An advisable starting point is to list out the areas that are most at risk and filter to the ones that are not.

Once you’ve listed out the potential risk areas, you can then consider the types of SPD best suited to the kind of application/equipment you’re protecting.

Food for Thought: Lightning strikes 90% of the earth. Some parts are highly prone to lightning strikes while some aren’t.

Since Southeast Asia sits comfortably near the equator, the hot and humid weather makes conditions favourable for the development of lightning producing thunderstorms. Thus, it is important to make sure you are well-protected.

Lightning strike densities across the world

Lightning strike densities across the world

Other tips for Risk Assessment

Be sure to refer to risk assessment standards IEC 62305-2. Some countries make it compulsory to use the standard when considering surge protection for large scale or highly sensitive buildings such as industrial facilities, hospitals, and data centres.

More information on Phoenix Contact’s Lightning and Surge Protection Devices can be found here.

 

References

  1. International Electrotechnical Commission. IEC 62305-1 – Lightning protection – Part 1: General principles. s.l. : VDE Verlag GmbH, 2010.
  2. International Electrotechnical Commission. IEC 62305-2 – Lightning protection – Part 2: Risk management. s.l. : VDE Verlag GmbH, 2010.
  3. International Electrotechnical Commission. IEC 62305-3 – Lightning protection – Part 3: Physical damage to structures and life hazard. s.l. : VDE Verlag GmbH, 2010.
  4. International Electrotechnical Commission. IEC 62305-4 – Lightning protection – Part 4: Protection against lightning. Electrical and electronic systems within structures. s.l.: VDE Verlag GmbH, 2010.
  5. International Electrotechnical Commission. IEC 61643-11 – Surge protective devices connected to low-voltage power systems – Requirements and test methods. s.l. : VDE Verlag GmbH, 2011.
  6. http://news.nationalgeographic.com/news/2013/11/131102-lightning-deaths-developing-countries-storms/

Lightning Protection Systems

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Lightning is the process of discharging the electrical charge in a cloud. Lightning energy released can produce a series of light, heat, and a very strong sound, it can damage buildings, kill humans, blow up trees and impair electrical equipment. The average speed of lightning is 150,000 km/sec and it usually arrives with a jarring sound.

The process of the lightning occurring is due to differences in electrical charges between the clouds with the earth or between other clouds. As the electrical charge in the cloud moves continuously and on a regular basis, during its movement it will interact with other clouds so that the negative charge will congregate on one side (top or bottom), while the positive charge is assembled on the opposite side.

In the event of such a large potential difference between the cloud and the earth, as well as clouds with clouds, there will be a discharging of electricity from cloud to earth or vice versa to achieve the balance of electrical charge (discharge).

In accordance with IEC 61024-1 standards concerning protection against lightning strikes and IEC 1312 on protection against electromagnetic impulses, the general concept of a lightning protection system according to IEC 1024 – 1 and IEC 1312 standards is as follows.

A functional protection system consists of 2 parts:

  1. External Protection System
  2. Internal Protection System

Integration Ring Grounding with Bare Copper (BC) 50 mm2

External Protection System

External protection systems are tools installed on the outside of the building which serve to protect buildings and people against direct lightning strikes.

3 parts of an External Protection System:

  1. Finial (air terminal/copper tapered rod) mounted at the top of the building which serves to catch the lightning strike directly.
  2. Down Conductor (minimal conductor cable BC 50 mm2) mounted on the outer wall of the building which serves to distribute the flow of electrical charges from the finial to grounding.
  3. Grounding of copper installed in the ground serves to discharge an electrical charge from the conductor cable to the copper rod embedded in the ground. All grounding should be connected directly, or Spark Gap can be used. The smaller the grounding value is, the more quickly the discharge of electric charge from lightning to the ground will be absorbed into the ground (maximum grounding value = 1 Ohm)

Bounding Grounding

Internal Protection System

Internal protection system is a device installed on the inside of a building which serves to protect electrical equipment (electronics) against lightning induction (a momentary but large spike in voltage)

Internal protection system consists of 2 parts, namely:

  1. Equipotential Bonding (EB) is the connecting of all metal/grounding cables to the internal copper plate (PEB = Potential Equalizing Bar), which is to be connected to the main grounding outside the building. This is useful for removing the potential difference in the equipment when they are exposed to lightning induction.
  2. Installation of Arrester in Main Distribution Panel (MDP) with Arrester type Over Current, Sub Distribution Panel (SDP) with Arrester type Over Voltage and in equipment with Arrester type Fine Protector

Lightning protection zone concept

The lightning protection zone concept described in international standard IEC 62305-4 has proved to be practical and efficient. This concept is based on the principle of gradually reducing surges to a safe level before they reach the terminal device and cause damage. In order to achieve this situation, a building’s entire energy network is split into lightning protection zones (LPZ = Lightning Protection Zone). Installed at each transition from one zone to another is a surge arrestor for equipotential bonding. These arrestors correspond to the requirement class in question.

Lightning protection zones concept according to IEC 62305-4 (EN 62305-4)

Lightning protection zones concept according to IEC 62305-4 (EN 62305-4)

  • LPZ 0A: direct lightning strikes & high electromagnetic fields occur
  • LPZ 0B: no direct strike but high electromagnetic field
  • LPZ 1: without direct strike, the electromagnetic field is weak
  • LPZ 2: areas with weak electromagnetic fields
  • LPZ 3: protection area inside equipment

Any electrical, telecommunication, data, and other equipment undergoing a zoning change should be equipped with an arrester. 

Lightning protection zones and comprehensive protection measures

Surge protection devices are classified into lightning current arresters, surge arresters and combined arresters according to the requirements of their installation. Lightning current and combined arresters which are in LPZ 0A to 1/LPZ 0A to 2 fulfill the most stringent requirements in terms of discharge capacity. These arresters must be capable of discharging partial lightning currents of 10/350 μs wave form several times without destruction, thus preventing injection of destructive partial lightning currents into the electrical installation of a building.

Surge arresters are installed at the transition from LPZ 0 to 1 and downstream of LPZ 1 to 2 and higher. Their function is to mitigate the residual currents of the upstream protection stages and those generated in the installation.

Choosing the right surge protection devices

The classification of surge protection devices into types can be matched to different requirements with regard to location, protection level and current-carrying capacity. The table provides an overview of the zone transitions

Zone transition Surge protection device and
device type
Product example
LPZ 0 B to LPZ 1 Protection device for lightning protection equipotential bonding in accordance with VDE 0185-305 (IEC 62305) for direct or close lightning strikes.
Devices: Type 1 (Class I), e.g. FLT-SEC
Max. protection level according to standard: 4 kV
Installation e.g. in the main panel/at building entry

FLT-SEC Item no.: 2905421

FLT-SEC Item no.: 2905421

LPZ 1 to LPZ 2 Protection device for lightning protection equipotential bonding in accordance with VDE 0185-305 (IEC 62305) for direct or close lightning strikes.
Devices: Type 2 (Class II), e.g. VAL-MS 230
Max. protection level according to standard: 1.5 kV
Installation e.g. in the distributor panel/at building entry

VAL-MS 230 Item no.: 2838209

VAL-MS 230 Item no.: 2838209

LPZ 2 to LPZ 3 Protection device, designed for surge protection of portable consumers at sockets and power supplies.
Devices: Type 3 (Class III), e.g. MNT-1D
Max. protection level according to standard: 1.5 kV
Installation e.g. on the end consumer

MNT-1D Item no.: 2882200

MNT-1D Item no.: 2882200

Arrester type over current (level 1) is an arrester that serves to cut a very large lightning current (maximum 100 kA) and quickly (100 ns) directs its flow to grounding, but there is still a return voltage generated.

Installations of level 1 arresters are typically on the outer side of the power grid (before the meter PLN/parent panel or Genset)

Arrester type over current (level 2) is arrester that serves to cut over voltage (20 kA) from lightning induction and reverse voltage and even more quickly (20 ns) drain it by grounding, Metal Oxide Varistor (MOV) has the ability to cut the lightning voltage inversely with its sensitivity level.

Arrester type Fine Protector (level 3) is an arrester that serves to cut the remaining voltage from the 2nd level arrester (3 kA) and directs its flow to ground within 25 ns.

If you would like more information on the products we have to offer, feel free to contact us and we will be in touch!

Photovoltaic Monitoring System With Visualisation – A Project with ITE College East

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Photovoltaic (PV) Monitoring System With Visualisation

The Photovoltaic (PV) monitoring system was designed to monitor the performance of the PV panels’ output versus the temperature on the PV panel. There were two different types of PV panels used for monitoring, namely the mono-crystalline and amorphous silicone (Thin Film). The data that was collected were the DC output and the temperature on the PV panels.

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Success Story: GMM Thailand

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6 years ago, the GMM building was struck by lightning – resulting in loss of functionality of their core businesses in media streaming of movies and music. Consumers were unable to download of all these as a result of these lightning surges. All of these caused a massive financial loss for the company.

Thankfully, Phoenix Contact Thailand was on hand to help GMM solve this problem and ensure that there will not be a repeat of this again.

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Fast Profibus Extender with Surge Protection

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The new Profibus extender from Phoenix Contact enables straightforward integration of remote Profibus devices at data rates of up to 1.5 Mbps. The extender has two DSL connections per device. This means that in addition to point-to-point connections the extender can also be used to easily establish line structures with up to 30 devices.

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