Author Archives: Lee Teck Fang

Marking Materials for Solar Photovoltaic Application

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With the implementation of large scale solar projects in Malaysia, there are more and more inquiries on special marking materials for cable marking, equipment marking, and plant marking that can withstand long hours of sunlight and harsh environments.

If you ever come across such a request from the project consultants or clients, Phoenix Contact marking materials are what you are looking for. We have various product offers that are UV-resistant and weather resistant, ranging from stainless steel to aluminium to high-quality thermoplastic polyether urethane.

Here are two examples of solar cable markers with different types of printing methods.

1) Stainless Steel and Aluminium markers:

Phoenix Contact LS-WMTB product range is available in stainless steel (V4A) or aluminium. It provides simple and fast installation with cable binders. This marker is suitable for the most demanding industrial requirements because it not only fulfils the harsh requirement in the solar industry, but it can also be applied in areas that require high resistance against salt water, chloride, and solvents.

With the use of modern laser technology, it creates highly resistant and permanent markings on these markers.

Examples of stainless steel cable markers

2) Polyether Urethane (PUR) markers:

An example of a polyether urethane cable label

An example of a polyether urethane cable label

Phoenix Contact WMTB HF range of product is suitable for both indoor and outdoor applications. It is made of high-quality thermoplastic polyether urethane, halogen-free and flame-retardant material, with high tensile strength that is able to adapt to the bending of the cable conductors.

WMTB HF comes with an exciting selection of colours, from the commonly-used white, to yellow, red, blue, and green. Unlike the stainless steel marker, WMTB HF is printed using thermal transfer technology.

Other than the marking materials, Phoenix Contact also offers UV-resistant cable ties that work with the markers, as well as high quality printers with laser and thermal transfer technology. Please feel free to contact the Phoenix Contact sales team if you wish to know more about these products.

Solar String Combiner Box Selection Criteria

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“I would like to have a quotation for a solar string combiner box. Please give me the quote ASAP.”

Two of the many possible options

This is the request that we always receive from customers when they want our proposal on solar string combiner boxes (SCB). Unfortunately, we will not be able to offer anything with such a brief statement like this. With that being said, we would like to take this chance to explain to the customers what information is required in order to help us to propose the right SCB for you.

  1. Maximum open-circuit voltage (Voc)
    First, we need to know the maximum open-circuit voltage (Voc) of your solar system design, whether it is 600 / 1000 / 1500V DC. The most common Voc in the market now is 1000V DC and we are also moving towards 1500V DC in Malaysia. This Voc is totally dependent on the system design.
  2. Maximum short-circuit current per string
    So where can we find this info? We are able to know what is our maximum short-circuit current by identifying the short-circuit current of the individual solar module that you have selected, and then multiplying it with the maximum short-circuit current multiplier. Every country has their own specific requirement for the maximum short-circuit multiplier; it can be 1.25 or 1.5 and etc.
  3. Input and Output
    Input here is referring to the number of solar strings going into the SCB and output is referring to the number of MPPT (Maximum Power Point Tracker) involved. You will be able to find the info on the number of MPPT from the inverter that you are using in your system. Once this is confirmed, we will know the configuration you need for your SCB.
  4. Fuse holder Polarity
    We need to also find out from the customer whether they would like to have fuse holder at positive polarity only or at both positive and negative polarity. From protection point of view, we encourage our customers to have fuse holder at both positive and negative polarity because this will give higher protection to the SCB on the incoming side. However, it is still fine to have fuse holder at only positive polarity to fulfil the local standard requirement.
  5. String termination at SCB
    Sunclix Connector

    Sunclix Connector

    Phoenix Contact SCB always comes with Sunclix plug-in connectors instead of normal cable glands. This is because our Sunclix connectors make string cable installations fast and efficient. No additional tools are required to connect our Sunclix connectors. Our SCB are customizable, if the customers are more comfortable with cable glands, we can always revert back to using them.

  6. Monitoring features
    Our SCB is able to monitor both voltage and string current if these are required using our Solarcheck modules, which uses Hall’s effect.

Other than the above, our SCB comes with many other great features that will help you in your solar PV system. If you are interested in our solar string combiner boxes, please feel free to contact us at marketing@phoenixcontact.com.sg!

Importance of Safety in PV Components & Practical Solutions for Solar Systems

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PV_solar_seminar_MY

Key takeaways:

1. New development of water-proofed solar cable was introduced and production expected to commence by year end at Lapp Korea plant.

2. Understanding how surge protection works in solar system help to eliminate unnecessary assets damages and losses.

3. New string combiner boxes with excellent design and quality were introduced and ready to penetrate into solar market.

4. Phoenix Contact DC string monitoring solution is flexible and easy to deploy. Continue reading