Machine building has evolved greatly over the years. Traditionally, it was classified under heavy industries, usually on a smaller scale and served mostly local or regional areas. However, as a result of the industrial revolution, machines became larger and more complex. The process of producing machines had also become more complicated as well.
Automation is adopted to reduce the production cost and increase productivity. It also lessens the reliance on labour and improves the reliability and quality of machines. All the above mentioned qualities are needed for modern day machine makers to stay competitive in the market.
Data acquisition becomes crucial. In machine building, data such as temperature, pressure, speed and proximity etc. can be attained via sensors. These sensors collect information and send them back to the control system.
In the beginning, the sensors were wired directly to the control system without any organisation. This method of connection is messy. It also makes troubleshooting and maintenance difficult as it is challenging to isolate the defective sensors when a fault occurs. In addition, this way of connecting sensors requires a large amount of cables, leading to increased manufacturing cost of the machines. In many cases, cables take up the bulk of the cost involved in the set up.
As a result, more and more machine builders start to adopt sensor and actuator cabling. In sensor and actuator cabling, the sensors are connected to a distribution box via circular connectors. The distribution box is then connected to the control system via one master cable. Sensor and actuator cabling greatly reduces the amount of cables required in a set up. It also makes troubleshooting and maintenance easier. There is a LED light indicator (which turns red when a malfunction occurs) and a labelling option (for easy identification of the sensors) for each sensor on the distribution box.
Phoenix Contact offers a wide range of products, from distribution boxes to self-assembled connectors, for sensor and actuator cabling. The self-assembled connector comes with different connection technologies to minimise the installation time and eliminate the use of special tools. We advocate choosing the connection technologies based on your applications. Phoenix Contact had also incorporated the famous Push-in Technology into the self-assembled connector. It could be used with or without ferrules, depending on your preference.
If you prefer pre-fabricated connectors, Phoenix Contact can also cater to your exact needs. We offer different cable materials, from polyvinyl chloride (PVC) to high specification robotic cables of customisable length and a wide variety of header types. Other customisation options such as colour, printing and labelling can be done as well.
Furthermore, Phoenix Contact has a wide array of accessories such as distributor connectors, adapters and valve plug connectors as we strive to be the one-stop provider for sensor actuator cabling solutions.
Interested to know what we can provide for your applications, write to us at firstname.lastname@example.org to request for a roadshow to know more!