Tag Archives: MINI Analog Pro

Signal Conditioners

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At Phoenix Contact, there is always a signal conditioner for any application, such as filtering, converting, isolating and amplifying.

Amplifying
Converting
Filtering

The portfolio also comprises of solutions for interference free signal transfer in the areas of functional safety or explosion protection.

Industries such as plant engineering, power utility and process technology will require more process signals compared in the past. This is due to process optimization or energy savings. The need for more signals will be required and space is also a factor for consideration.

These optimized signals will go directly into the controller. Phoenix Contact’s Mini Analog Pro’s width is only 6.2mm, which makes it suitable to be installed in confined spaces.

The design makes the access points highly visible and allows simple connection of wires, therefore, saving lots of time and money.

FASTCON Pro interchangeable terminals are pluggable connection terminal blocks that are available in push in or screw technology. It is also integrated with measuring points, allowing measuring of analog signals during operation without the hassle of disconnection in the circuit.

Built in Dip switches, software solution or the app function enables easy access to information. Remote configuration can be done via PC or smartphones with Bluetooth or NFC functions.

Easy and detachable gateways with plug and play solution can integrate up to 8 field signals directly into digital communication protocols and into controller level. This removes the costs and trouble of use of signal specific cards, the risk of wiring error and high space requirements in the control cabinets.

Mini Analog Pro – the Innovative Signal Conditioner

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The Mini Analog Pro is the latest and most innovative signal conditioner from Phoenix Contact. It replaces the proven Mini Analog series but with a slew of additional features that will benefit the user and the industry.

The most advanced feature over its predecessor and perhaps other makers is the introduction of communication adapter. By using the adapter, the user can replace all its hardwire connection to the the analogue cards of the controller with just a simple communication cable. No more overwhelming hardwire from each analog point to each and every signal conditioner. The protocols supported are Modbus TCP and RTU, Ethernet IP and Profibus with more to come in the near future. Besides saving cost, this can save space in the panel as there is no more need for analogue cards. Furthermore, there is also a backbone power supply accesory called the TBUS where one can power up just one of the signal conditioners and all the connecting units in the same row will be powered up. No more overwhelming power supply cables to each individual signal conditioner.

Mini Analog Pro offers additional configuration options compared to most, if not all, of the other signal conditioners in the market, which can only be configured with the laptop or dip switch setting which requires the accompanying data sheet for reference. More frequently than not, engineers are met with situations where it is inconvenient to bring the laptop to site, or worse, unable to find the configuration cable when you need it. If one is not using Mini Analog Pro, this will means one has to delay the work, thus affecting productivity. With the latest Mini Analog Pro, one can use a smartphone with NFC technology to perform the configuration. The software is easy to use and can be  pre-downloaded from the Google PlayStore in preparation for sites where internet connection is not available.

There are times when one has to measure the current values of  field devices that are in operation for verification or troubleshooting. With the previous version or with signal conditioners from other makers, one would have to disconnect the cables in order to prevent parallel connections that will affect the actual reading. This adds extra work  and effort. The user can now measure the current directly without removing the cables. This is realized technically with the Mini Analog Pro by integrating a diode into the circuit and therefore, parallel measurement is now possible with great accuracy.

Even when one has to absolutely remove the cables due to safety or space issues, the Mini Analog Pro offers an innovative alternative. Each module comes with 4 connection blocks for respective input, output or power supply connections. The connection blocks can be removed easily by using a screwdriver to twist the orange lever above or just by pulling it with moderate force. In this way, the connections are still in the individual blocks and can be reconnected back easily without any need to screw each of the individual cables again. Mistakes can also be avoided because all four of the connection blocks in the signal conditioners are fail safes. Only the right connection blocks can be fitted in its rightful place. Imagine if one does not have this feature and if all cables are disconnected, one would have to check and screw all of them back accordingly.

The Mini Analog Pro also has much improved signal quality due to the highest level of galvanic isolation. This increases the accuracy, making it more suitable for the increasingly demanding industry requirements. Furthermore, it has been subjected to 3kV test voltage and 300 V rated insulation voltage. This test ensures that the isolation properties are tried and tested before being deployed in the field. The temperature range it can operate in has also been extended. It can now perform perfectly within the range of 40C° to 70C°. This allows reliable operation in harsh environment.

These innovative features make the Mini Analog Pro one of the most advanced signal conditioners in the market now. These features not only make it easier for the user to work, but also increases the safety, performance and the overall project cost savings.

Cost Savings Through Optimising Space Usage

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Trying to save cost by using less cabinets or smaller junction boxes in order to better optimize your plant in terms of space as well as maximized the energy and cabling installation cost for signal conditioning?

Phoenix Contact MACX Phoenix Contact Mini Analog Pro

Phoenix Contact’s MACX / MINI Analog is your solution.

Phoenix Contact has an Innovative way to maximized space, wiring installation and energy cost for better return of your plant investments.

First and foremost, Phoenix Contact has…

Slimmest worldwide with width of 12.5 mm
User Benefit: Space saving in the cabinet up to 30% space

MACX Space saving

Lower power consumption using Low loss Technology (Patented)

User Benefit: Longer operational lifetime of the devices and less ventilation of the cabinet required resulting in savings in energy cost.

Mini Analog Pro Heat Signature

Mini Analog Pro Heat Signature

Power bridging from “bottom”

User Benefit: Reduced wiring for power distribution, fast installation, hot-swap replacement, expansion-options by bridging and saves time and money!

Conventional Daisy Chain Power Distribution

Conventional Daisy Chain

Conventional Daisy Chain

Power Bridging using T-BUS connector and Supply Module

T-BUS on DIN RAIL        MACX T-BUS

MACX Supply and Error Message

From highly compact 12.5 mm signal conditioners and functionally safe signal conditioners to signal isolators for intrinsically safe circuits in hazardous areas, Phoenix Contact signal conditioner range offers a solution for all applications in Analog signal conditioning.

User Advantages:

  • Space savings in the cabinet up to 30% space.
  • Longer operational lifetime of the devices and less ventilation of the cabinet required resulting in savings in energy cost.
  • Reduced wiring for power distribution, fast installation, hot-swap replacement, expansion-options by bridging and saves time and money!

 If you would like to know more about this product, please feel free to send us an enquiry at marketing@phoenixcontact.com.sg and a road show can be arranged to discuss in more detail with your team.

Signal Conditioning – Why we need to isolate, convert, filter and amplify control signal

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When dealing with Measurement and Control signals, Signal Conditioners are crucial for the healthy operation of the whole system. Let’s find out why:

  1. Electrical Isolation – The most important task of a signal conditioner is the electrical isolation of signals. A reliable Signal Conditioner offers consistent isolation of input, output, and supply. As such, ground current loops can be prevented in the event of potential differences, which would otherwise lead to a distortion of the measured process values.

    MINI Analog Pro isolating signals

    MINI Analog Pro Isolating Signals

  1. Convert – An advantage of signal conversion is the conversion of sensor signals into a signal that can be read by the controller, such as PT100 in 4…20 mA. In addition, failure-prone signals such as 0 – 10 V, for example, can be converted into non-prone current signals.

    MINI Analog Pro converting signals

    MINI Analog Pro converting signals

  1. Amplify – Signals always need to be amplified in the event that cables are long or if high loads are to be driven. It is here where the signal conditioners must provide a high output power at a low input power.

    MINI Analog Pro amplifying signals

    MINI Analog Pro amplifying signals

  2. Filter – In industrial environments, interference often occurs as a result of high-frequency signals. The input filters of the signal conditioners therefore reliably filter out such interference signals.

Getting cold feet? No fear, Phoenix Contact has the all in 1 solution to save the day. To find out more, click here: