Author Archives: henrylow

Off Grid EV Charging for AC and DC

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Much has been said about “Decarbonization of Transportation” and to greener Electric Vehicles (EV).

But in a small country like Singapore, is it difficult to achieve such goals?

It is almost a monumental task to convert a certain percentage of our present Internal Combustion Engines (ICE) Vehicles to EVs.

Let’s do a comparison with a similarly populated European country that has successfully converted to EVs in the last 5 years.

Norway      Total Population – 5,421,241 as of 2020

Total Vehicle population – 2.8 Million of all types

When was EV Introduced in Norway?

In 2007, Oslo started the conversion to EV by installing 400 charging points from 2008-2011 in the City as a try-out for the switch to de-carbonization from ICE Vehicles. By 2011 it was deemed a success and that started the move away from Fossil Fuel transportation. It took them 13 years for this change to happen.

Singapore     Total Population –  5,690,000 as of 2020

Total Vehicle population of 973,990 of all types

Between the 2 countries the Energy Consumption in terms of Gigawatt/hour per Quarter estimates

Norway –   13.067 GW per Quarter

Singapore – 12.6 GW per Quarter.

Majority of Energy supplied in Norway is from Hydro-electric Plants (65%) Bio Gas (25%) and (10%) Solar, whereas in Singapore, it is mostly from Bio Diesel Generation (75%) and Solar (25%).

With the above statistics in mind, let’s look at the possible solutions for Clean Energy Generation for EV Vehicles.

This time we focus on Off Grid AC and DC Charging for less dependency on Fossil fuel generation and Renewable energy.

The system requirements for OFF Grid Charging

Here you have the basic Solutions block for an Off Grid System:

  1. PV Solutions that is connected to Main Switch board management system
  2. EVC – EV Chargers of AC or DC types
  3. BESS – Battery Energy Storage in DC (Lithium Ion or Vanadium Reflow Battery)
  4. Back End Controller to Gateway or for EV Charging Data
  • Optional connection to Grid as backup to charging the BESS should the PV system have insufficient supply of power to BESS.
  • Other loads to Motor or Pumps for infrastructure if the above is a micro grid system used in remote locations.

The above can be used with AC EV “Slow Chargers”, or if It’s connected to a bigger Solar Farm source that can connect to a 1.0MW -1.5 MW BESS to DC Fast Chargers of 60KW to 150KW.

OFF GRID AC Car Park Chargers Solutions

15/100KWh BESS connected to 2 AC chargers dispensing 7Kwh EV Charging Power

We have components for the following solutions:-

  1. EV charger solutions that can take 220VAC at 32 Amps Single phase to give 7Kwh AC charging. The Parking lot size caters for 2 AC Chargers.
  2. Power conversion rectifiers that can convert DC to AC from the BESS to AC EV Charger.
  3. Solar Combiner boxes from Phoenix Contact to Convert DC direct to BESS.

The solution can be connected to the back-end controller via Modbus and then to our Gateway for communication with backend.

OFF GRID DC Fast Charger Solutions

Solar Farm Generating 0.5mW connected to a BESS of 0.5MW to 1.5MW + 2 DC fast Chargers

Here in this DC Fast Charger solution, we have.

  1. Solar Combiners boxes to connect to BESS.
  2. BESS will have DC to DC rectifier blocks to stabilize the power output to the DC EV Chargers.
  3. Our DC Chargers will have all our “CHARX” products from HMIs to Charge controllers

DC to DC rectifiers to generate output power in DC at 60 -150Kw to EV Cars.

The Future of EV (Electric Vehicles) Implementation in Singapore

From |

Time of Green Vehicles

It is in interesting times we live in in this year, as COVID-19 safe distancing has changed the way we travel, be it by air or public transport.

The banning of international air travel has caused the skies to be clearer and cleaner, and the limiting of public travel in a lockdown situation has also improved the air quality of those countries experiencing lockdown significantly.

  • So we ask, what does this mean in terms of transportation?
  • What can we do to make this situation a game changer? To improve on our existing infrastructure to prepare for the changing trend towards a cleaner environment and reducing the total carbon footprint transportation?

The answer is Greener Vehicles!

Singapore’s market for Public Transportation

We already have a non-polluting, efficient MRT System in place.

But let’s see the current vehicles registration content in Singapore today

Figure 1: Motor Vehicle Population in Singapore

We have a total vehicle population of 945,487 vehicles as of Sep 2020.

Hybrid Vehicles (Petrol Electric/Diesel Electric) – 48,455 units (0.5% of total)

Fully Electric (Electric Vehicles including Buses) – 1,452 units (less than 0.1% total )

Singapore signed the Kyoto Protocol in 2006 and ratified in the 2016 Agreements to bring down Singapore’s greenhouse gas emission from 0.11% of global carbon emissions.

Our main Electricity supply is from Natural Gas, the cleanest form of Fossil fuel. We are also looking to revamp our dependency on this to move into solar and other forms of energy efficient solutions, such as reducing carbon emissions from power generation and working with private organizations and the community to use energy more efficiently.

The aim being to lower carbon emission levels by 36% from the levels in 2005  by 2030. What it means, is to make Singapore’s carbon emission level to be at 0.07% instead of 0.11% of total global carbon emissions.

The immediate way is to change our vehicle population presently to from fuel-based to clean-energy-based.

The magic number is 2% of the total car population from the present number, to be converted to full Electric Drive Vehicles.

This seems like a tall order when you consider that the current EV population in 2020 is now at o.1%, assuming that our vehicle population is maintained at present levels from now to 2030.

To get to that number, we will need a full EV Population of 19,000 units to 20,000 units by 2030.

What is the single most important factor in running an EV Car?

EV CHARGING INFRASTRUCTURE REQUIREMENTS

The Singapore government needs to improve on the EV charging infrastructure if they are going to be able to support 19,000 to 20,000 full EV Cars by 2030.

There must be 1.5 EV charger per vehicle, or 1 full time charger where the owner has at home and 0.5 charger in the public charging infrastructures to be able to keep the vehicle running at all times within Singapore.

So the charging infrastructure needed will be around 28,500 EV chargers or 30,000 chargers or charging points in Singapore by 2030.

An EV car Average range is 200km on a full battery charge and most EV cars from the Sub compact (Hatch back) to saloon class have a battery of 25KW to 40KW power capacity.

To charge up this battery from 0% to 80% to sustain the usability of the battery as well as to sustain the battery life for around 6-7 years, it will take the following charging times if AC charging is required, based on the following table:

DC (Direct Current) high power charging may apply to bigger battery sizes of 50KW power and above.

But the problem with constant DC charging is that it shortens the battery life.

For example:  ZOE (Renault) Battery capacity is 22KW and distance on a full charge in single phase at 16 Amp 3-4Kw takes around 6-9 hours and 3 phase DC at 22kw takes 1 hour for 80% and 43Kw at 63 A DC is around 30 mins for 80%.

The way to go for EV Charging is by AC as that is slow charging, and will be less strenuous on the battery life.

If the EV car owner has a private car park where they have their own AC Chargers at home. And they travel a weekly distance of 200km then they will need to charge once a week (6-9 hours) or every alternate day for (1 hour to 1 hour 30 mins) on the same home charger.

Running Cost Comparison for fuel-driven car vs EV CAR (same Model type)

SOLUTIONS FOR INFRASTRUCTURE – AC CHARGING FROM PHOENIX CONTACT

So with DC charging being invariably higher in terms of cost of implementation and being less practical, what solutions do we have for AC Charging in the current existing market?

AC WALL BOXES SOLUTIONS
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AC TOWER CHARGERS SOLUTIONS

  Note: Green Boxes are where our charging solutions will be applied

Our AC Chargers can be implemented across the spectrum of the infrastructure market.

What are the main advantages of our solutions?

  • Cost of Maintenance is low as components are all easily replaceable.
  • AC Power charging may be slow but we make use of the existing power supplies from the infrastructures on the power grid.
  • Load limiting software available for preventing peak hour overloading of the power grid.
  • Easily upgradeable depending on the increase in the infrastructure set up, as all components are modular.
  • Education on the solutions, training on the serviceability is easily available as any contractor for power distribution cabinets with ITC Certification in Electrical Engineering will be able to manage these solutions.
  • Easily replicated and configured in various buildings and infrastructures.

We at Phoenix Contact SEA are ready to help provide these charging infrastructure solutions in support of the growing EV Market in Singapore.

Importance of Data Analytics in Management of Business

From |

In the recent years, with the introduction of Industry 4.0 standards or “4th Industrial Revolution”, corporations in the Manufacturing and Service Sectors are looking at more flexible and efficient ways of running their business. Through intensive studies, they have come to realize the need for a more accurate process to gather information on the way their businesses are run. This is paramount to increasing productivity and future planning for expansion of their businesses.

These are defined as:

  1. Proper management of resources and investment of Equipment & Manpower
  2. The dynamics of technological advances on the use in Internet with Software Applications and pervasive growth of IOT devices with System integration
  3. The way ‘Big Data’ is managed on VPN and Ethernet Servers
  4. Efficient management of their supply chain, support services to their clients and end markets
  5. Cost savings of such management practices to their overall business expenditures and resources

Here I would like to show some of the present growth areas in Data Analytic use in different business sectors

Case Study 1: Marketing and Promotion of new consumer products

In Japan, digital signage with Smart Facial Recognition is used for market surveys & promotion of new products.

A key advertising company engages with a Digital Signage company to place such display consoles at heavy traffic malls and major department stores. Consoles come with key facial recognition software applications.

At certain peak periods, the consoles will play certain advertisements and will record the number of people watching the advert with their age profile. They would also prompt certain promotion vouchers or discount coupons that can be downloaded via Bluetooth or QR Code to the audience for them to buy or try the products advertised.

The number of vouchers or QR code vouchers given out is paired with the facial recognition application to give a profile of the audience dynamics to the advertiser by the Digital Signage content provider. In the course of 3 months, they would be able to compile the success or failure of the promoted products and the popularity of the product to the type of audience that are interested in that product from the advertiser.

Case Study 2: Food and Catering Business

Kitchen Ordering Systems being linked to ERP for the management of the procurement of consumable foodstuff.

Every ordered dish items are tracked and the popular menu items or newly promoted menu items can be tracked to efficiently minimize unnecessary wastage of items that are not popular. Restaurants are increasingly running their businesses based on data provided by such systems to efficiently run their staffing requirements at certain time periods as well as managing their restaurants to be more profitable. Based on such data they can manage their supply chain better on the actual requirements of the foodstuffs and consumables.

Case Study 3: Energy Distribution

Use of smart meters in homes and manufacturing that come with communication modules using RF, Powerline communication modules, Bluetooth mesh networks for meter data.

Smart meters are growing in numbers and are increasingly being deployed. The consumers’ metering data are transmitted to backend Scada systems by Ethernet gateways for billing and compilation of the way energy is used in the power grid of that community or city.

The pervasive use of smart meters in upcoming markets in new economies like China and India is improving the efficiency of the Energy distribution market. These controls prevent pilferage and loss of revenue for the power grid utility companies. Data is also accumulated by utility companies so that the power grid supply can be better managed to meet the demand of the consumer market.

Submetering solutions are now used on automations and manufacturing in factories to better monitor the efficiency of their production equipment on a specific line.

These enhancements improve the servicing and maintenance cycle for efficient deployment of machinery during up and down demand cycles.

With most of their control systems contributing to the accumulation and transfer of these data, businesses have a clearer prediction on how, when and the why oftheir business trend patterns.

The prevalent use of Data Analytic systems are never full proof, as Data Security in the IIOT/M2M spatial arena is still being refined. Protection of such data from hacking and manipulation is still being studied by software companies.

With data constantly being sent back from such remote or open interface architecture which is easily accessible by the public, more robust and intelligent router switches with built in embedded firewalls will be in high demand by these systems integrators.

Phoenix Contacts currently has products with such features in the market, and more implementation of such security features and in its future route map. Contact us at marketing@phoenixcontact.com.sg to find out more!

E- Mobility Education Kits for Learning EV Charging

From |

Phoenix Contact E- Mobility group has come up with EV-Charging Kits for training E-mobility EV Charging awareness, which will be used by Technical Institutes and Polytechnics as well as Energy Authorities.

These kits contain the basic main components, as well as build plans for the trainee to understand how to construct a basic EV-Charger based on 16 to 20amp current input and charging at 3.7 kW at 230 VAC supply.

These kits can then be configured into different charging applications to provide a better understanding of EV-Charging Technology.

Contact your local Phoenix Contact office to get the Brochures on this product range.

Kit References are Article No. 1628080 (Type 2 Infrastructure Inlet for Mode 3 Case B) and Article No. 1628077 (Tethered cable Type 2, mode 3 case C)

Charging Mode 3 Case B
Charging Mode 3 Case C
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Want to find out more? Feel free to contact us at marketing@phoenixcontact.com.sg!

E-Mobility

From |

https://www.youtube.com/watch?v=kNHKzb0ElqA

With the advancement of E-Mobility applications in the various markets in South East Asia, Phoenix Contact is at the forefront to introduce components and solutions that will suit our customers’ need to move into this technology.

We have:

  • Advanced Controllers for EV Charging equipment as well as grid and power demand software such as our E-Mobility Suite that allows EV-Chargers management on the power grid.
  • Backward compatibility for developers of OCPP payment back end.
  • Connectivity products such as HPC connectors that works on DC charging requirements for fast chargers.

Phoenix Contact – the name in E- Mobility. Feel free to contact us at marketing@phoenixcontact.com.sg to find out more!