Monthly Archives: May 2024

Fiber-optic connection technologies in the field

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A reliable connection

Fiber-optic cables

Fiber-optic cables, often supplied by meters, the different types of fiber-optic cables require different connection technologies for field use. Additionally, they are commonly used for cabling data technology systems, with different fiber types like POF, PCF, and quartz glass. Moreover, suitable tool sets, connectors, distributor boxes, and cables are required for proper cabling and connection, with the fiber type planned for use serves as the starting point.

Use and connection of POF

POF

Polymer optical fiber (POF) cables are often used in industrial environments with low data rate and range requirements. These cables have a plastic core and cladding, protected by a 2.2 mm diameter coating. They are typically used in breakout cables, which have two POF cores, filler material, and strain relief elements. Phoenix Contact offers a wide range of breakout cables with POF cores for different applications. In addition, specially adapted tool sets are the solution. They are used to connect connectors, making the assembly of POF fibers easy and safe.

Use and connection of PCF

Fiber Optics

Polymer-clad fiber (PCF) cables are used in industrial environments due to their robust design and high-quality workmanship. These cables have a 200 µm core and 230 µm cladding, enclosed in a plastic sheath with strain relief elements. 2-core breakout types are commonly used in harsh conditions. Moreover, different connector types are available for field assembly, with tool sets for each type. The cleaver, matched to the respective connector type, ensures a precise and optimally prepared fiber face. Additionally, Phoenix Contact offers PCF cables for various applications.

Use and connection of GOF

Fiber-optics

Pure quartz glass fiber (GOF) is increasingly used in industrial networks for fiber-optic cabling due to its high data rates, attractive cost, and easy management. Many specialist companies have established themselves in fiber-optic connection technology field, specializing in fusion splicing and large-volume connector assembly. Phoenix Contact offers the necessary cabling and connection technology products, including fiber-optic cables and fiber-optic splice boxes. However, if you prefer to perform GOF connector assembly in-field, a specially adapted tool set allows SC and LC connector assembly on site. Furthermore, The connectors contain factory-prepared fibers. All that remains to be done is to strip the cables and prepare the fibers. This results in a reliable, long-term stable connection with low attenuation values.

Learn more about Fiber-optic cables.

Automotive supplier Krah relies on NearFi technology

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Wear-free wireless transmission of data and power

 NearFi

The Krah Group, a leading global supplier of power resistors for the automotive industry, has introduced a contactless NearFi power and Ethernet transmission solution. The company, based in Germany, has been manufacturing electronic components since 1970. It specializes in developing products with customers and employs around 2,000 people globally at sixteen production sites. The Krah Group is a founding member of the Automotive Center Südwestfalen e.V. association.

Contactless solution for mobile applications

Contactless solution for mobile applications

Oliver Krause, team leader for automation and control technology at Drolshagen plant, explored alternatives to conventional connectors at Hannover Messe 2022. He discovered contactless NearFi technology for data transmission at Phoenix Contact’s booth. The laser welding machine processes workpieces in four steps. First, the workpieces are inserted, then, the workpieces are aligned with each other. The tolerances are then checked and the workpieces are welded. Finally, the finished workpiece is married and given a barcode. Sensors at each processing station are picked up by a Profinet I/O module, communicating machine states and workpiece positions to the controller. The data forwarding and power supply are contactless, making it wear-free.

Simple startup without configuration effort

NearFi couplers are a new solution for data and power exchange. Offering a flexible and customizable interface. These couplers can be positioned to face each other from any direction and rotate. Reducing the precision needed for mechanical movement. They also display operational readiness with bright LEDs, reducing service calls and maintenance costs. In addition, the contactless solution supports the Profinet Fast Startup function, preventing communication delays. The proximity couplers also offer a simple startup without configuration effort, making them a significant improvement over traditional inductive coupler solutions.

Protocol-independent Ethernet communication with no appreciable latency

Industrial automation relies on Ethernet with a 100 Mbps data rate, but NearFi technology offers contactless and protocol-independent Ethernet connections with low latency. NearFi couplers transmit 50 watts of power and real-time Ethernet data over a small distance, ensuring coexistence with existing wireless technologies like Bluetooth or WLAN. Moreover, Phoenix Contact’s IP65 housing and M12 connections make them suitable for demanding environments. NearFi couplers are ideal for moving applications with high interference risk.

Learn more about NearFi technology.