A key technology in the digitalization of our world
Digitalization and the Industrial Internet of Things (IIoT) are driving the demand for faster, seamless networking in various industries. Ethernet has proven effective in intelligent device networking, but Single Pair Ethernet (SPE) will replace serial fieldbus communication protocols in the future. SPE’s innovative characteristics make it valuable for advanced communication infrastructures. Phoenix Contact offers cross-industry expertise and an ideal product portfolio for SPE implementation in various fields. Ethernet solutions typically require two wire pairs, but Gigabit Ethernet may require four for increased data transmission rates. Single Pair Ethernet, which works with a single wire pair, can transmit data and power simultaneously. Its transmission rates range from 10 Mbps at 1,000 meters to 1 Gbps at 40 meters, making it suitable for demanding tasks like networked sensor technology. This technology is suitable for fields previously affected by limitations in data rates, ranges, and seamless communication.
Connections of up to 1,000 meters
Standard Ethernet solutions have limitations, such as a maximum of a 100-meter point-to-point connection distance. Furthermore, To cover longer distances in industrial systems, additional repeaters or switches are needed. SPE technology allows devices to be connected over 1,000 meters with 10 Mbps transmission speed and Power over Data Line (PoDL) technology with only one cable, potentially replacing specific fieldbus technologies in the future.
Speeds of up to 1 Gbps and more
Single Pair Ethernet (SPE) is a reliable solution for complex network topologies with gateways, offering transmission speeds ranging from 10 Mbps to 1 Gbps. Hence, IEEE 802.3 consortia is discussing further SPE standards for higher data rates and distances which will open up the spectrum for SPE for even more fields of applications.
Digitalization for more sustainability and productivity
Phoenix Contact has developed a solution for the energy-intensive pharmaceutical production industry to achieve the Net Zero Factory climate target. The solution uses the open IIoT framework from PLCnext Technology to digitalize all machines, systems, and processes. The Digital Factory from Phoenix Contact covers all stages of the value chain, addressing digitalization requirements in all stages. Rapid climate change, demographic development, deglobalization, and global political changes present opportunities for sustainable digital processes, new business models, and agile working methods.
Minimally invasive digitalization approaches
The All Electric Society envisions a world where renewable energy is the primary source of electricity, available abundantly, inexpensively, and carbon-neutral. Industry plays a crucial role in developing solutions for electrifying sectors like energy, infrastructure, buildings, and mobility. Addressing all factory areas, including raw material warehouses, production, power supply, packaging, and buildings, is essential for reducing greenhouse gases and complying with environmental and materiality analysis directives.
Leverage for minimizing consumption and optimizing processes
Digitalization is the key for a sustainable factory, based on data collection and evaluation. This transparency allows for resource optimization and reduced consumption. However, many users struggle with the implementation of digitalization, including data collection, recording of machines, consistent data transport, and cybersecurity measures. Despite these challenges, digitalization offers significant benefits for productivity and competitiveness.
Subsequent integration of a machine learning system
Phoenix Contact is introducing the MLnext machine learning system to optimize processes in facilities. This predictive approach reduces waste, improves equipment effectiveness, and allows for smart monitoring of sensors. The system requires a controller or edge device with container visualization. Phoenix Contact has also launched the Digital Factory now initiative, allowing for easy and cost-effective integration into factories worldwide. This solution combines PLCnext Technology with IIoT and ML approaches, allowing machine builders, manufacturers, and integrators to implement products tailored to their specific applications.
International certification for safety and security
The PLCnext Control product family has been certified with OT security certification in accordance with IEC 62443-4-2, a leading international standard. This certification aligns with existing safety standards, ensuring successful automation solutions. The series already meets the Machinery Directive requirements.
No disruption to ongoing operations or effects on existing certifications
Phoenix Contact’s digitalization solution is used by Serum Institute of India, one of the largest global vaccine manufacturers, to monitor and evaluate processes to achieve the Golden Batch, ensuring quality and efficiency, and reducing waste and resource wastage.
Predictive maintenance:
Preventing system failures is crucial for vaccine deliveries and avoiding costly downtimes. Process transparency and anomaly detection help detect and remove defects like material fatigue.
Industrial security:
The Serum Institute of India commissioned Phoenix Contact to collect and store data from over 300 machines and processes for a Central Data Archival System (CDAS). The Data Collection Box ensures data collection without affecting certification or ongoing operations.
Engineering times reduced by 60 percent
PLCnext Technology’s IIoT framework standardizes data bidirectionally, connecting the OT to the IT level. This open and scalable interface allows for numerous interfaces, unlike proprietary systems. The solution also offers comprehensive security expertise and products certified in accordance with IEC 62443, ensuring secure handling both inside and outside the company. The Serum Institute of India’s General Manager IT & Automation, Vishal Patil, explains that the solution reduces engineering time by 60%. The Digital Factory concept includes data collection, management, normalization, and use to improve efficiency, productivity, and sustainability.
