Monthly Archives: July 2024

Register and measure lightning currents using the magneto-optic effect

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Lightning Monitoring System

Overview

In this blog article, we will explain the magneto-optic effect’s principle for monitoring surge currents in lightning strikes. We will use the example of a lightning monitoring system in wind power plants, monuments, and power transformation substations.

Lightning monitoring on exposed objects

Lightning strikes can cause severe damage to buildings and systems, especially in residential or commercial buildings. One can quickly evaluate the extent of damage and immediately repair it, preventing consequential damage. However, employees cannot continuously monitor exposed objects or large surfaces like wind power plants or railway systems. That’s why the use of Intelligent monitoring systems is becoming more common to permanently monitor system function states and send results to a central control unit. This allows for immediate response in case of malfunctions and prevents consequential damage and long downtimes. Until now, no measuring system could reliably detect and evaluate lightning strikes.

New monitoring technology with the Faraday effect

A new monitoring system uses the Faraday effect and magneto-optic effect to analyze surge currents in lightning arresters. Moreover, a fiber optic cable transmits signals, preventing lightning currents from influencing the light signal. This ensures reliable and EMC-protected signals for the evaluation unit electronics, ensuring efficient and reliable monitoring and measurement.

Structure of the measuring section

The measuring section is a transparent dielectric with polarizers at either end, positioned 90 degrees to the current flow direction in the down conductor. Consequently, Ensuring that the propagation direction of a light wave is parallel to the surge current’s magnetic field.

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Greater sustainability in automotive production with direct current

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DC technology: Test facility shows potential savings

DC grids in the automotive industry are a key step towards climate neutrality. A production plant in Dingolfing, Bavaria, uses Phoenix Contact components to supply a unique DC grid system for robotic arms and automotive parts.

Greater sustainability in automotive production with direct current

It was AC power supply in the beginning

In the late 19th century, Thomas Edison (DC) and George Westinghouse (AC) fought over large-scale power grid supply. Ultimately, choosing alternating voltage is due to AC voltage’s ability to be transformed up and down.

 AC power supply

The advantages of direct current

DC technology offers efficient direct current usable at a low cost. Making it suitable for electronic devices, electric cars, and renewable energy. Furthermore, DC grids can eliminate lossy AC/DC conversion and integrate renewable energy systems efficiently. Moreover, Phoenix Contact provides solutions for intelligent control of power flow and networking, ensuring high availability and supply security.

automotive production with direct current

Direct current as a key technology

Phoenix Contact, a family-owned company, has been supporting BMW in their research into using Direct Current (DC) technology in a production cell at their Dingolfing plant. The company, a member of the Open Direct Current Alliance, has been able to provide rapid support and optimize the existing DC product portfolio through practical applications. This move aims to use renewable energy efficiently and conserve energy and material resources in an All Electric Society.

Direct current as a key technology

From theory to practice

Phoenix Contact’s High Power Systems range converts public AC grids into DC grids with 19-inch devices connecting DC subnetworks. Moreover, the wide output voltage range allows gradual ramping up the grid. Furthermore, the performance parameters can be parameterized via the PLCnext platform. Phoenix Contact’s Contactron ELR HDC DC circuit breaker and ArcZero connector ensure safe plugging and unplugging under load.

DC grids

Read more about DC grids in industry and Solutions for automotive manufacturing.

Single Pair Ethernet (SPE)

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A key technology in the digitalization of our world

Digitalization and the Industrial Internet of Things (IIoT) are driving the demand for faster, seamless networking in various industries. Ethernet has proven effective in intelligent device networking, but Single Pair Ethernet (SPE) will replace serial fieldbus communication protocols in the future. SPE’s innovative characteristics make it valuable for advanced communication infrastructures. Phoenix Contact offers cross-industry expertise and an ideal product portfolio for SPE implementation in various fields. Ethernet solutions typically require two wire pairs, but Gigabit Ethernet may require four for increased data transmission rates. Single Pair Ethernet, which works with a single wire pair, can transmit data and power simultaneously. Its transmission rates range from 10 Mbps at 1,000 meters to 1 Gbps at 40 meters, making it suitable for demanding tasks like networked sensor technology. This technology is suitable for fields previously affected by limitations in data rates, ranges, and seamless communication.

Connections of up to 1,000 meters

Standard Ethernet solutions have limitations, such as a maximum of a 100-meter point-to-point connection distance. Furthermore, To cover longer distances in industrial systems, additional repeaters or switches are needed. SPE technology allows devices to be connected over 1,000 meters with 10 Mbps transmission speed and Power over Data Line (PoDL) technology with only one cable, potentially replacing specific fieldbus technologies in the future.

Speeds of up to 1 Gbps and more

Single Pair Ethernet (SPE) is a reliable solution for complex network topologies with gateways, offering transmission speeds ranging from 10 Mbps to 1 Gbps. Hence, IEEE 802.3 consortia is discussing further SPE standards for higher data rates and distances which will open up the spectrum for SPE for even more fields of applications.

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Indian vaccine manufacturer relies on scalable, safe, and secure digitalization

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Digitalization for more sustainability and productivity

Phoenix Contact has developed a solution for the energy-intensive pharmaceutical production industry to achieve the Net Zero Factory climate target. The solution uses the open IIoT framework from PLCnext Technology to digitalize all machines, systems, and processes. The Digital Factory from Phoenix Contact covers all stages of the value chain, addressing digitalization requirements in all stages. Rapid climate change, demographic development, deglobalization, and global political changes present opportunities for sustainable digital processes, new business models, and agile working methods.

Indian vaccine manufacturer relies on scalable, safe, and secure digitalization.

Minimally invasive digitalization approaches

The All Electric Society envisions a world where renewable energy is the primary source of electricity, available abundantly, inexpensively, and carbon-neutral. Industry plays a crucial role in developing solutions for electrifying sectors like energy, infrastructure, buildings, and mobility. Addressing all factory areas, including raw material warehouses, production, power supply, packaging, and buildings, is essential for reducing greenhouse gases and complying with environmental and materiality analysis directives.

PLC-INTERFACE
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