Efficient terminal strip construction and mounting

Control cabinet builders face challenges in cost-effectiveness due to rising costs and a shortage of skilled workers. This article covers the production and mounting process of a terminal strip, from digital construction to marking and mounting, highlighting efficiency solutions for each step.

Despite increased automation in control cabinet building, mounting tasks are mainly manual. Automation is mostly used for material and work preparation, such as preparing the mounting panel and housing, cutting cable ducts and DIN rails, and preassembling wires. Manual tasks include picking components, mounting, wiring, and testing, usually done on the installed mounting panel by a qualified specialist.

Uncooled DC charging cables for realizing a wide range of charging solutions

With reliable DC charging infrastructure, charging electric cars on medium and long-distance journeys at semi-public and public stations is now practical for everyday use. Long charging times are a thing of the past.

Even with uncooled DC charging cables, charging currents up to 375 A and short charging times are achievable. Power transmission requirements vary by location and application, so optimizing the charging infrastructure makes sense for many operators. The robust Charx connect DC charging cables offer future-proof features and power versions from 150 A to 375 A.

Single Pair Ethernet (SPE) enhances modern communication infrastructures. Phoenix Contact offers a comprehensive SPE product portfolio, providing technical solutions and cross-industry expertise.

Unlike conventional Ethernet, Single Pair Ethernet (SPE) uses just one wire pair to transmit data and power. It supports transmission rates from 10 Mbps over 1,000 m to 1 Gbps over 40 m, making it ideal for demanding applications like networked sensors and camera systems. SPE overcomes previous limitations in data rates, ranges, and seamless communication.

Surge protection for up to 1.5 Gbps

As telecommunications connections speed up and the active technology (e.g., router) is now moving into meter cabinets, protecting these devices from surge voltage is crucial for stable operation even during thunderstorms. The surge protection should be easy to install and not impair transmission.

Green electricity from wind and solar power can be abundant or scarce. Power-to-X technologies store this energy as electrochemically produced hydrogen, which is converted back into electricity in fuel cells. A modular solution with AC/DC converters supports various topologies for supplying electrolysis cells with direct current, simplifying maintenance and enhancing the availability and service life of electrolysis stacks.

Single Pair Ethernet: Lean communication through to the field level of automation

Single Pair Ethernet (SPE) enables smarter, more sustainable connections, making it ideal for long-distance communication. Sensor manufacturer Jumo trusts SPE for its measurement technology, using connection solutions from Phoenix Contact, developed through close project collaboration.

“Single Pair Ethernet (SPE) enhances the use of intelligent sensors by transmitting more data, enabling profitable insights,” says Manfred Walter, product manager at Jumo. He highlights the seamless distribution of sensor information across system levels and the consistency it brings. SPE also saves cables by routing data and power via Power over Data Line (PoDL), allowing end-to-end communication from ERP to field level without media disruptions.

Safe and reliable operation with lower energy costs

A reliable power supply from renewable sources requires storing surpluses for times of low sunlight or wind. At the All Electric Society Park in Blomberg, Phoenix Contact demonstrates sector coupling for the electrification of society.

Climate change and geopolitical crises are accelerating the integration of wind and solar power into electrical power systems. However, these sources are intermittent. Battery energy storage systems (BESS) can store generated energy and supply it when needed. In Blomberg, a 1.2 MWh BESS ensures reliable operation and energy cost savings. Phoenix Contact uses its own electronic components to control the BESS, emphasizing quality, reliability, and safety. In addition, the company continues to expand its BESS portfolio, prioritizing these high standards.

Explosion protection and functional safety included

Power-to-X technologies are  becoming increasingly important for the All Electric Society. Compact Ex i signal conditioners with SIL 3 are vital for their safe use.

Technically, the All Electric Society offers a solution to the climate crisis and sustainable development. This vision involves using renewable electrical energy as the main, inexpensive, and abundant energy source. Achieving this requires comprehensive electrification, networking, and automation across all sectors—industry, mobility, infrastructure, buildings, and energy. Sector coupling integrates power generation, distribution, storage, and consumption into a holistic system, allowing energy exchange and optimal control through data evaluation.

Cost-effective and comprehensive inspection based on machine learning

Automating quality control with AI-based image processing requires a suitable network and automation concept. Phoenix Contact supports system evaluation and component selection, as shown in this example from an international automobile manufacturer.

The automobile manufacturer maintains high quality standards by inspecting and optimizing all car components. Automated quality inspection is crucial for cost-effective control, using sensors (like ultrasonic sensors or cameras) to detect defects, which are then evaluated and corrected by robots. In the body shop, weld quality is a major focus, as proper welding ensures vehicle stability and durability. Additionally, removing weld spatter is essential to prevent damage to cables laid later.

Fewer emissions with a higher overall equipment effectiveness

More countries are committing to net-zero emissions, aiming to limit global temperature rise to 1.5 °C. With the PLCnext Technology ecosystem and MLnext software solution, Phoenix Contact is helping tp reduce emissions.

The EU aims for net-zero greenhouse gas emissions by 2025, as part of the European Green Deal and the 2015 Paris Agreement. This transition to a climate-neutral society is both a challenge and an opportunity, involving all societal and economic sectors, from energy and industry to buildings, agriculture, and forestry.