{"id":286,"date":"2020-07-06T16:52:09","date_gmt":"2020-07-06T13:52:09","guid":{"rendered":"http:\/\/blog.phoenixcontact.com\/marketing-tr\/?p=286"},"modified":"2020-07-06T20:16:52","modified_gmt":"2020-07-06T17:16:52","slug":"kontrol-panosu-uretiminde-surec-optimizasyonu","status":"publish","type":"post","link":"https:\/\/blog.phoenixcontact.com\/marketing-tr\/2020\/07\/06\/kontrol-panosu-uretiminde-surec-optimizasyonu\/","title":{"rendered":"Kontrol Panosu \u00dcretiminde S\u00fcre\u00e7 Optimizasyonu"},"content":{"rendered":"

Kontrol panosu<\/strong> <\/a>\u00fcretim s\u00fcreci, k\u0131sa teslimat zamanlar\u0131 gibi gittik\u00e7e b\u00fcy\u00fcyen s\u0131k\u0131nt\u0131larla kar\u015f\u0131 kar\u015f\u0131yad\u0131r. Phoenix Contact “Complete Line”<\/strong> <\/a>ile sizlere kontrol panosu \u00fcretim s\u00fcrecinizi optimize hale getirecek bir dizi hizmet sunuyor. \u2018Complete Line\u2019 ile ; teknolojik olarak \u00fcst\u00fcn ve birbiriyle koordineli yaz\u0131l\u0131m ve donan\u0131mlara ve t\u00fcm pano imalat\u0131 s\u00fcre\u00e7lerini optimize etmeye y\u00f6nelik \u00a0dan\u0131\u015fmanl\u0131k hizmetine sahip olabilirsiniz. (\u015eekil1)<\/p>\n

\"\"

\u015eekil 1 Standartla\u015ft\u0131rma ve Dijitalle\u015fme: Kontrol panosu \u00fcretim s\u00fcrecinde s\u00fcre\u00e7 optimizasyonu i\u00e7in temel yap\u0131 ta\u015flar\u0131<\/p><\/div>\n

<\/p>\n

Gittik\u00e7e artan teknik karma\u015f\u0131kl\u0131k, 1 adet \u00fcr\u00fcn gerekse bile daha k\u0131sa teslimat s\u00fcreleri, s\u00fcrekli artan uluslararas\u0131 rekabet bask\u0131s\u0131, y\u00fckselen \u00fcretim maliyetleri ve yetenekli insanlara ula\u015fmay\u0131 zor hale getiren demografik de\u011fi\u015fimler \u2013 i\u015fte bunlar kontrol panosu \u00fcretiminde kar\u015f\u0131la\u015f\u0131lan ve gittik\u00e7e a\u015fina hale gelinen zorluklar. Di\u011fer pek \u00e7ok alanda oldu\u011fu gibi, bu tarz zorluklar\u0131n \u00fcstesinden gelmek i\u00e7in m\u00fcnferit \u00f6nlemler alman\u0131n pek ba\u015far\u0131l\u0131 olmayaca\u011f\u0131 a\u00e7\u0131kt\u0131r. \u015eimdi, bu s\u00fcreci yeniden d\u00fc\u015f\u00fcnme ve b\u00fct\u00fcnsel bir yakla\u015f\u0131m kullanma zaman\u0131.<\/p>\n

Etkili ileti\u015fim itici bir g\u00fc\u00e7t\u00fcr<\/strong><\/h2>\n

S\u00fcreci her y\u00f6nden optimize edebilmek i\u00e7in \u00f6ncelikle s\u00fcrece dahil olan t\u00fcm unsurlar\u0131n incelenmesi gerekir: En ba\u015fta ortaya \u00e7\u0131kan ilk fikirden, bu fikrin harekete ge\u00e7i\u015fine kadar, t\u00fcm dahili unsurlar, tedarik\u00e7iler ve m\u00fc\u015fteriler bu incelemeye \u00a0dahil olmal\u0131d\u0131r. Bu s\u00fcre\u00e7 i\u00e7erisindeki t\u00fcm alanlar\u0131n ve t\u00fcm akt\u00f6rlerin ileti\u015fiminin sa\u011fl\u0131kl\u0131 olmas\u0131 olduk\u00e7a \u00f6nemlidir. \u0130\u015fte dijitalle\u015fme burada devreye girmekte ve bize b\u00fcy\u00fck f\u0131rsatlar sunmaktad\u0131r.<\/p>\n

Yeni ve ilave geli\u015fmeler genellikle projenin ilk a\u015famalar\u0131nda \u015fekil almaya ba\u015flar. Bu a\u015fama, genel s\u00fcrecin en \u00f6nemli an\u0131d\u0131r. Bu a\u015famada izlenecek olan yol belirlenir. Se\u00e7ilen \u00fcr\u00fcnler yaln\u0131zca uygulamalar\u0131n i\u015flevselli\u011fini de\u011fil, ayn\u0131 zamanda tedari\u011fi, montaj\u0131 ve ba\u015flang\u0131\u00e7 maliyetlerini de belirler.<\/p>\n

Elde bulunan verilerin, yaz\u0131l\u0131m\u0131n ve aray\u00fczlerin, sistemde herhangi bir kopma ya\u015fanmadan, efektif bir \u015fekilde kullan\u0131lmas\u0131 \u00fcretim alan\u0131ndaki en etkileyici de\u011fi\u015fimi yarat\u0131r. EPLAN<\/strong><\/a>, WSCAD ve Zuken gibi firmalar\u0131n ellerinden \u00e7\u0131kan ve elektriksel planlama, belge olu\u015fturma ve veri transferi gibi hizmetleri destekleyen modern Bilgisayar Destekli M\u00fchendislik (CAE) sistemleri, ayn\u0131 zamanda s\u00fcrecin t\u00fcm ad\u0131mlar\u0131n\u0131 etkilemektedirler.<\/p>\n

Art\u0131k veri alt\u0131ndan bile de\u011ferli<\/strong><\/h3>\n

Bilgisayar Destekli M\u00fchendislik (CAE) yaz\u0131l\u0131mlar\u0131<\/strong>, dijital olarak tan\u0131mlanmam\u0131\u015f \u00fcr\u00fcnlerle verimli bir \u015fekilde \u00e7al\u0131\u015famaz. Yeni bir \u00fcr\u00fcn tasarlarken, kullan\u0131lacak komponentlerin detayl\u0131 verilerine ula\u015fmak m\u00fcmk\u00fcn olmad\u0131\u011f\u0131nda, bunlar\u0131 toplamak veya olu\u015fturmak \u00e7ok fazla efor sarf edilmesini gerektirir. Kullan\u0131lan sisteme ve kullan\u0131lan hesaplama y\u00f6ntemine g\u00f6re de\u011fi\u015fmekle birlikte, yeni bir \u00fcr\u00fcn i\u00e7in ana veri olu\u015fturma maliyeti 1500 \u20ac\u2019yu bulabilir. Kontrol\u00f6r gibi daha karma\u015f\u0131k \u00fcr\u00fcnler i\u00e7in Bilgisayar Destekli M\u00fchendislik (CAE)<\/strong> <\/a>makrolar\u0131 olu\u015fturmak tam bir \u00e7al\u0131\u015fma g\u00fcn\u00fc ya da daha fazla s\u00fcrebilir.<\/p>\n

Dijital m\u00fchendislik uygulamalar\u0131, \u00fcreticilerin gerekli t\u00fcm verileri, eCl@ass<\/strong> ya da di\u011fer yayg\u0131n Bilgisayar Destekli M\u00fchendislik (CAE) formatlar\u0131 gibi standart bi\u00e7imlerde haz\u0131rlayarak sunmas\u0131ndan yararlan\u0131r. Bu sayede; saatler, hatta g\u00fcnler alan ara\u015ft\u0131rma, \u00fcretim ve bak\u0131m a\u015famalar\u0131 son derece k\u0131salmaktad\u0131r.<\/p>\n

Geli\u015ftirici ekip taraf\u0131ndan farkl\u0131 \u015fekillerde planlanan i\u015f y\u00f6ntemlerinin de g\u00f6z \u00f6n\u00fcne al\u0131nmas\u0131 gerekmektedir. T\u00fcm \u00fcr\u00fcn verilerinin, Bilgisayar Destekli M\u00fchendislik (CAE) sistemlerine otomatik entegrasyonu olduk\u00e7a pratik faydalar sa\u011flamaktad\u0131r. Ancak e\u011fer geli\u015ftirici ekip, verileri dosya serverlar\u0131nda d\u00fczenlerse, \u00f6rne\u011fin Phoenix Contact Veri Portal\u0131<\/strong><\/a> gerekli veri kay\u0131tlar\u0131n\u0131 indirme i\u015flemini olduk\u00e7a kolay hale getirebilir.<\/p>\n

Elektrik planlamas\u0131n\u0131n ard\u0131ndan BOM ve belgeleme i\u015fleri tamamlanmal\u0131, \u00fcr\u00fcnlerin sipari\u015fleri verilmeli ve etiketleme i\u00e7in gerekli dosyalar bas\u0131lmal\u0131d\u0131r. Bunlar, \u00e7o\u011fu \u00a0Bilgisayar Destekli M\u00fchendislik (CAE) sistemi taraf\u0131ndan ger\u00e7ekle\u015ftirilebilir. Ancak standartla\u015ft\u0131r\u0131lm\u0131\u015f aray\u00fczlerin kullan\u0131m\u0131; bu ilave i\u015flerin de verimli bir \u015fekilde yerine getirilebilmesini sa\u011flamaktad\u0131r.<\/p>\n

Phoenix Contact\u2019\u0131n planlama ve etiketleme yaz\u0131l\u0131m\u0131 olan \u201cProject Complete\u201d<\/strong>, klemens<\/strong> <\/a>dizilerini kontrol edip gerekli aksesuarlar\u0131 ilave ederek tamamlad\u0131ktan sonra panonun etiketlenmesi i\u00e7in gerekli bask\u0131 dosyalar\u0131n\u0131n haz\u0131rlanmas\u0131na da yard\u0131mc\u0131 olur (\u015eekil – 2). Online ma\u011fazaya olan ba\u011flant\u0131s\u0131 sayesinde, teslimat zaman\u0131 ve fiyat bilgileri planlama s\u00fcreci i\u00e7inde elde edilebilir. Sadece birka\u00e7 t\u0131kla, s\u00fcrecin temel ad\u0131mlar\u0131 \u00e7ok daha h\u0131zl\u0131 ve hatas\u0131z \u015fekilde tamamlanabilir.<\/p>\n

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\u015eekil 2 Basitle\u015ftirilmi\u015f s\u00fcre\u00e7 ad\u0131mlar\u0131: Planlama ve etiketleme yaz\u0131l\u0131m\u0131 olan \u201cProject Complete\u201d, yayg\u0131n Bilgisayar Destekli M\u00fchendislik (CAE) yaz\u0131l\u0131mlar\u0131 i\u00e7in aray\u00fczlere sahiptir.<\/p><\/div>\n

Yal\u0131n Tedarik ve Lojistik<\/strong><\/p>\n

Malzeme listesinin hatas\u0131z ve dijital destekli bir \u015fekilde \u00e7\u0131kar\u0131lmas\u0131 hem geli\u015ftirme hem de sat\u0131n al\u0131m i\u015flemlerinde kolayl\u0131k sa\u011flar. Ayr\u0131ca, \u00fcr\u00fcne dair kararlar\u0131n geli\u015ftirme s\u00fcrecinde al\u0131nmas\u0131 daha sonra at\u0131lacak ad\u0131mlar\u0131 da etkiler. Mod\u00fcler sistemlerin uyum i\u00e7inde kullan\u0131m\u0131, \u00fcretimde gereken par\u00e7a miktar\u0131n\u0131n, sipari\u015f formlar\u0131n\u0131n, irsaliyelerin, faturalar\u0131n yan\u0131 s\u0131ra, montaj i\u00e7in gerekli malzemelerin tedari\u011fiyle ba\u011flant\u0131l\u0131 y\u00f6netimsel i\u015flere harcanan \u00e7abay\u0131 da azalt\u0131r.<\/p>\n

Phoenix Contact<\/strong>,<\/a> ayn\u0131 zamanda burada bahsedilmesi gereken ba\u015fka bir hizmet daha sunmaktad\u0131r: Dizgisi yap\u0131lm\u0131\u015f klemens raylar\u0131ndan, i\u015flevsel par\u00e7alara, istenen yar\u0131 mamuller montajl\u0131 halde de teslim edilebilir. Bu hizmet sayesinde kontrol panosu<\/em> <\/strong>\u00fcretiminde; tedarik, lojistik ve montaj maliyetlerinden daha da fazla tasarruf edebilirsiniz.<\/p>\n

Farkl\u0131 i\u015fler ve organizasyon modelleri, birbirinden de\u011fi\u015fik \u00fcretim s\u00fcre\u00e7lerine ihtiya\u00e7 duyabilir. Ancak t\u00fcm\u00fc i\u00e7in \u00fcretim a\u015famas\u0131nda karar al\u0131nmas\u0131n\u0131n \u00f6nemi ortadad\u0131r. Manuel ve tek bir \u00fcr\u00fcn \u00fczerine \u00fcretim yapan firmalar da bu dijitalle\u015fme s\u00fcrecinden faydalanabilirler. Dijital olarak y\u00f6netilen montaj istasyonlar\u0131, Bilgisayar Destekli M\u00fchendislik (CAE)<\/strong> sistemlerinden ald\u0131klar\u0131 veriler sayesinde, yar\u0131 nitelikli elemanlar\u0131n kontrol panosu montaj s\u00fcrecinde h\u0131zl\u0131 ve verimli bir \u015fekilde \u00e7al\u0131\u015fmalar\u0131n\u0131 sa\u011flayabilirler. Bochum Ruhr \u00dcniversitesi taraf\u0131ndan geli\u015ftirilen \u201c\u0131\u015f\u0131k yard\u0131m\u0131yla se\u00e7im\u201d montaj hatt\u0131 (\u015eekil \u2013 3) ve Kuzey Rhine-Westphalia, Almanya\u2019da bulunan Blumenbecker GmbH & Co. KG\u2019nin \u00fcretti\u011fi lazer i\u015faret\u00e7i destekli kontrol panosu montaj hatt\u0131 bu uygulaman\u0131n iki \u00f6rne\u011fidir. Bu \u00f6rneklerde de otomasyondan \u00f6nce i\u015f haz\u0131rl\u0131\u011f\u0131n\u0131n dijital olarak tamamlanmas\u0131 s\u00f6z konusudur.<\/p>\n

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\u015eekil 3 \u201cI\u015f\u0131k yard\u0131m\u0131yla se\u00e7im\u201d i\u015f istasyonlar\u0131: dijital veri; ad\u0131m ad\u0131m montaj y\u00f6nergeleri i\u00e7in temel olu\u015fturur.<\/p><\/div>\n

\u00dcr\u00fcnleri Standartla\u015ft\u0131rman\u0131n Etkisi<\/strong><\/p>\n

Stuttgart \u00dcniversitesi ISW (Tak\u0131m Tezgahlar\u0131 ve \u00dcretim \u00dcnitelerinin Kontrol M\u00fchendisli\u011fi Enstit\u00fcs\u00fc)taraf\u0131ndan geli\u015ftirilen \u201cSchaltschrankbau 4.0\u201d (kontrol panosu \u00fcretimi 4.0) adl\u0131 2017 tarihli \u00e7al\u0131\u015fmas\u0131, kontrol panolar\u0131n\u0131n kablaj giderlerini %66, etiketleme giderlerini ise %12 olarak \u00f6ng\u00f6rmektedir. Sadece bu iki veri bile, ak\u0131ll\u0131 bir \u00e7al\u0131\u015fma ortam\u0131 dizayn\u0131n\u0131n ve iyi bir g\u00f6zden ge\u00e7irme s\u00fcreci sonunda se\u00e7ilmi\u015f olan \u00fcr\u00fcnlerin ne kadar optimizasyon potansiyeli oldu\u011funu g\u00f6zler \u00f6n\u00fcne sermektedir. (\u015eekil \u2013 4)<\/p>\n

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\u015eekil 4 Kontrol Panosu kablaj\u0131: \u00dcr\u00fcnler, aletler ve s\u00fcre\u00e7te yap\u0131lan ufak de\u011fi\u015fiklikler, s\u00fcrecin genelini h\u0131zland\u0131r\u0131r.<\/p><\/div>\n

H\u0131zl\u0131 ve aletsiz ba\u011flant\u0131 teknolojileri, kablaj\u0131n rekor s\u00fcrelerde tamamlanmas\u0131n\u0131 sa\u011flamaktad\u0131r. E\u011fer say\u0131larla konu\u015fmak gerekirse: 500 kablo ve 1000 ba\u011flant\u0131 noktas\u0131 i\u00e7eren ortalama bir kontrol panosunda vida ba\u011flant\u0131s\u0131 yerine, push-in ba\u011flant\u0131 kullan\u0131lmas\u0131 iki bu\u00e7uk saate varan zaman tasarrufu sa\u011flayabilir. Kablaj i\u015fleminde s\u00fcre\u00e7 optimizasyonu yap\u0131l\u0131p, klasik el aletleri \u00a0yerine k\u00fc\u00e7\u00fck otomatik aletleri kullan\u0131ld\u0131\u011f\u0131nda 1000 ba\u011flant\u0131 ba\u015f\u0131na, iki bu\u00e7uk saat daha \u00a0s\u00fcre tasarrufu sa\u011flanabilir.<\/p>\n

Ayn\u0131 durum etiketleme i\u00e7in de ge\u00e7erlidir. (\u015eekil \u2013 5) Burada ise, birimler aras\u0131 s\u00fcre\u00e7 optimizasyonu, haz\u0131rl\u0131k, bask\u0131 ve etiketleme s\u00fcre\u00e7lerini h\u0131zland\u0131rabilir.<\/p>\n

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\u015eekil 5 Kontrol panosu etiketleme: Geli\u015ftirme verisi, yaz\u0131l\u0131mlar\u0131 ve aray\u00fczlerin kullan\u0131m\u0131na ek olarak \u00fcr\u00fcn \u00e7e\u015fitlili\u011finin azalt\u0131lmas\u0131 s\u00fcrecin h\u0131zland\u0131r\u0131lmas\u0131n\u0131 sa\u011flar<\/p><\/div>\n

Bu; bask\u0131 verisinin geli\u015ftirme esnas\u0131nda Project Complete \u00fczerinden \u00fcretilmesi ve ayn\u0131 etiketin m\u00fcmk\u00fcn oldu\u011funca farkl\u0131 yerlerde kullan\u0131m\u0131 ile etiket \u00e7e\u015fitlili\u011fin azalt\u0131lmas\u0131 yoluyla sa\u011flanabilir.<\/p>\n

\u00d6zet<\/strong><\/p>\n

Bu makale, s\u00fcrecin geneline b\u00fct\u00fcnsel bir bak\u0131\u015f a\u00e7\u0131s\u0131yla yakla\u015fman\u0131n \u00f6nemini vurgulamaktad\u0131r. S\u00fcre\u00e7 optimizasyonunun temeli, \u00fcr\u00fcnlerin se\u00e7ildi\u011fi ve sistemlerin planland\u0131\u011f\u0131 geli\u015fim s\u00fcrecinde yatmaktad\u0131r. Standartla\u015ft\u0131rma ve dijitalle\u015fme; sat\u0131n alma, lojistik ve \u00fcretim s\u00fcre\u00e7lerinde etkin bir \u015fekilde kullan\u0131ld\u0131\u011f\u0131nda, t\u00fcm s\u00fcre\u00e7 boyunca \u00e7e\u015fitli \u00f6l\u00e7\u00fcde potansiyellerin ortaya \u00e7\u0131kmas\u0131na olanak sa\u011flar ve sonu\u00e7ta s\u00fcrecin genelini \u00e7ok net bir \u015fekilde h\u0131zland\u0131rarak \u00fcretim maliyetlerini d\u00fc\u015f\u00fcr\u00fcr.<\/p>\n

Daha fazla bilgi i\u00e7in:<\/strong><\/p>\n

http:\/\/www.phoenixcontact.net\/webcode\/#2089<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"

Kontrol panosu \u00fcretim s\u00fcreci, k\u0131sa teslimat zamanlar\u0131 gibi gittik\u00e7e b\u00fcy\u00fcyen s\u0131k\u0131nt\u0131larla kar\u015f\u0131 kar\u015f\u0131yad\u0131r. Phoenix Contact “Complete Line” ile sizlere kontrol panosu \u00fcretim s\u00fcrecinizi optimize hale getirecek bir dizi hizmet sunuyor. \u2018Complete Line\u2019 ile ; teknolojik olarak \u00fcst\u00fcn ve birbiriyle koordineli yaz\u0131l\u0131m ve donan\u0131mlara ve t\u00fcm pano imalat\u0131 s\u00fcre\u00e7lerini optimize etmeye y\u00f6nelik \u00a0dan\u0131\u015fmanl\u0131k hizmetine sahip olabilirsiniz. […]<\/p>\n","protected":false},"author":184,"featured_media":0,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[],"class_list":["post-286","post","type-post","status-publish","format-standard","hentry","category-uncategorized"],"yoast_head":"\nKontrol Panosu \u00dcretiminde S\u00fcre\u00e7 Optimizasyonu - T\u00fcrkiye<\/title>\n<meta name=\"description\" content=\"Kontrol panosu \u00fcretim s\u00fcreci, k\u0131sa teslimat zamanlar\u0131 gibi gittik\u00e7e b\u00fcy\u00fcyen s\u0131k\u0131nt\u0131larla kar\u015f\u0131 kar\u015f\u0131yad\u0131r. 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