{"id":12517,"date":"2017-08-16T09:39:31","date_gmt":"2017-08-16T01:39:31","guid":{"rendered":"http:\/\/blog.phoenixcontact.com\/marketing-sea\/?p=12517"},"modified":"2019-10-08T11:15:50","modified_gmt":"2019-10-08T03:15:50","slug":"how-to-improve-quality-and-productivity-in-cable-harnessing-process","status":"publish","type":"post","link":"https:\/\/blog.phoenixcontact.com\/marketing-sea\/2017\/08\/how-to-improve-quality-and-productivity-in-cable-harnessing-process\/","title":{"rendered":"Cable Harnessing Process &#8211; How To Improve in Quality and Productivity"},"content":{"rendered":"<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-large\" src=\"http:\/\/www.phoenixcontact.com\/assets\/images_ed\/local_sg\/web_content_3col\/pic_con3_sg_0019155_int.jpg\" alt=\"Cabinet Cabling\" width=\"676\" height=\"510\" \/>In the Cable Harnessing Process, there are several steps such as Cable Cutting, Stripping, Crimping, Looming and Assembling (Tightening).<\/p>\n<p>Today, most harnessing process are still done manually.<\/p>\n<p>With a manual process, we will need more people, time and quality is also a concern due to human error.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-large\" src=\"http:\/\/www.phoenixcontact.com\/assets\/images_ed\/local_sg\/web_content_2col\/pic_con2_sg_0019156_int.jpg\" alt=\"Cable Connections\" width=\"440\" height=\"332\" \/><\/p>\n<p>To improve this process, Phoenix Contact can now offer you solutions in Cutting, Stripping and Crimping with Automated Machines.<\/p>\n<h2><b>Manual VS Automated<\/b><\/h2>\n<p><b>Cutting Process<\/b><\/p>\n<p>In a manual process, the operator will have to measure the cable length and cut by hand.<\/p>\n<p>It\u2019s fine for small number of cable, but can you imagine if the operator needs to measure hundreds, if not thousands of cables of the same length. There will invariably be inconsistency of lengths during the measurement and the cutting process.<\/p>\n<div style=\"width: 450px\" class=\"wp-caption alignnone\"><img loading=\"lazy\" decoding=\"async\" src=\"http:\/\/www.phoenixcontact.com\/assets\/images_ed\/local_sg\/web_content_2col\/pic_con2_sg_0019145_int.jpg\" alt=\"Phoenix Contact's Automated tool Cutfox 10\" width=\"440\" height=\"332\" \/><p class=\"wp-caption-text\">CUTFOX 10<\/p><\/div>\n<p>To address this, Phoenix Contact has a solution with the <b>CUTFOX 10.<\/b> You only need to input the length and quantity of cables and this machine will measure and cut automatically; precisely with expected length and quantity. So the operator can leave the machine and do other process.<\/p>\n<p><b>Stripping Process<\/b><\/p>\n<p>Stripping process looks simple and not critical, but this process will affect to crimping result.<\/p>\n<p>With manual stripping, normally we do not pay attention with the length of the insulation we need to strip.<\/p>\n<p>If the stripping is too long, the wire will be showed outside the cable lug insulation.<\/p>\n<p>And if the stripping too short, the cable lug will not crimp the wire in crimping area properly.<\/p>\n<div style=\"width: 450px\" class=\"wp-caption alignnone\"><img loading=\"lazy\" decoding=\"async\" class=\"size-large\" src=\"http:\/\/www.phoenixcontact.com\/assets\/images_ed\/local_sg\/web_content_2col\/pic_con2_sg_0017448_en.jpg\" alt=\"Phoenix Contact's Automated Tool - WF 1000\" width=\"440\" height=\"332\" \/><p class=\"wp-caption-text\">WF 1000<\/p><\/div>\n<p>WF 1000 is the solution for this stripping process.<\/p>\n<p>We can set precisely the stripping length, cable size and stripping mode.<\/p>\n<p>With 0.3s stripping process, we can boost the output yet maintaining high quality.<\/p>\n<p><b>Crimping Process<\/b><\/p>\n<p>Crimping is the most critical process where it will affect the connection between the cable and crimped connector.<\/p>\n<p>With manual crimping, crimping results defer from operator to the operator.<\/p>\n<p>Stability and consistency will depend on the individual operator.<\/p>\n<p>Phoenix Contact is able to provide this consistency though automated crimping machines for\u00a0 cable lugs, ferrules, and other crimped connectors.<\/p>\n<table>\n<tbody>\n<tr>\n<td><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-large\" src=\"http:\/\/www.phoenixcontact.com\/assets\/images_ed\/local_sg\/web_content_1col\/pic_con1_sg_0017097_int.jpg\" alt=\"Phoenix Contact's CF 500 Crimping Machine\" width=\"220\" height=\"166\" \/><\/td>\n<td><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-large\" src=\"http:\/\/www.phoenixcontact.com\/assets\/images_ed\/local_sg\/web_content_1col\/pic_con1_sg_0017490_en.jpg\" alt=\"Phoenix Contact's CF 3000 Crimping Machine\" width=\"220\" height=\"166\" \/><\/td>\n<td><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-large\" src=\"http:\/\/www.phoenixcontact.com\/assets\/images_ed\/local_sg\/web_content_1col\/pic_con1_sg_0017488_en.jpg\" alt=\"Phoenix Contact's CF 1000 Crimping Machine\" width=\"220\" height=\"166\" \/><\/td>\n<\/tr>\n<tr>\n<td>CF 500<\/td>\n<td>CF 3000<\/td>\n<td>CF 1000<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>These machines will produce fast, consistent and high quality crimping.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone\" src=\"http:\/\/www.phoenixcontact.com\/assets\/images_ed\/local_sg\/web_content_2col\/pic_con2_sg_0019160_int.jpg\" alt=\"Cable harnessing process setup\" width=\"440\" height=\"332\" \/><\/p>\n<p>This cable harnessing process setup was created for one of our customers and it has increased their productivity and quality tremendously compared to the manual process.<\/p>\n<p>If you would like more information and support, please contact email me at witonosurya@phoenix contact.co.id and I will get back to you as soon as I can.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>In the Cable Harnessing Process, there are several steps such as Cable Cutting, Stripping, Crimping, Looming and Assembling (Tightening). Today, most harnessing process are still done manually. With a manual process, we will need more people, time and quality is also a concern due to human error. To improve this process, Phoenix Contact can now [&hellip;]<\/p>\n","protected":false},"author":147,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[],"class_list":["post-12517","post","type-post","status-publish","format-standard","hentry","category-uncategorized"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v24.7 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Cable Harnessing Process - How To Improve in Quality and Productivity | Southeast Asia<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/blog.phoenixcontact.com\/marketing-sea\/2017\/08\/how-to-improve-quality-and-productivity-in-cable-harnessing-process\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Cable Harnessing Process - How To Improve in Quality and Productivity | Southeast Asia\" \/>\n<meta property=\"og:description\" content=\"In the Cable Harnessing Process, there are several steps such as Cable Cutting, Stripping, Crimping, Looming and Assembling (Tightening). Today, most harnessing process are still done manually. With a manual process, we will need more people, time and quality is also a concern due to human error. To improve this process, Phoenix Contact can now [&hellip;]\" \/>\n<meta property=\"og:url\" content=\"https:\/\/blog.phoenixcontact.com\/marketing-sea\/2017\/08\/how-to-improve-quality-and-productivity-in-cable-harnessing-process\/\" \/>\n<meta property=\"og:site_name\" content=\"Southeast Asia\" \/>\n<meta property=\"article:publisher\" content=\"http:\/\/www.facebook.com\/phoenixcontactsea\/\" \/>\n<meta property=\"article:published_time\" content=\"2017-08-16T01:39:31+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2019-10-08T03:15:50+00:00\" \/>\n<meta property=\"og:image\" content=\"http:\/\/www.phoenixcontact.com\/assets\/images_ed\/local_sg\/web_content_3col\/pic_con3_sg_0019155_int.jpg\" \/>\n<meta name=\"author\" content=\"witonosurya\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:creator\" content=\"@Phoenix_Contact\" \/>\n<meta name=\"twitter:site\" content=\"@Phoenix_Contact\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"witonosurya\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"2 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"WebPage\",\"@id\":\"https:\/\/blog.phoenixcontact.com\/marketing-sea\/2017\/08\/how-to-improve-quality-and-productivity-in-cable-harnessing-process\/\",\"url\":\"https:\/\/blog.phoenixcontact.com\/marketing-sea\/2017\/08\/how-to-improve-quality-and-productivity-in-cable-harnessing-process\/\",\"name\":\"Cable Harnessing Process - How To Improve in Quality and Productivity | Southeast Asia\",\"isPartOf\":{\"@id\":\"https:\/\/blog.phoenixcontact.com\/marketing-sea\/#website\"},\"primaryImageOfPage\":{\"@id\":\"https:\/\/blog.phoenixcontact.com\/marketing-sea\/2017\/08\/how-to-improve-quality-and-productivity-in-cable-harnessing-process\/#primaryimage\"},\"image\":{\"@id\":\"https:\/\/blog.phoenixcontact.com\/marketing-sea\/2017\/08\/how-to-improve-quality-and-productivity-in-cable-harnessing-process\/#primaryimage\"},\"thumbnailUrl\":\"http:\/\/www.phoenixcontact.com\/assets\/images_ed\/local_sg\/web_content_3col\/pic_con3_sg_0019155_int.jpg\",\"datePublished\":\"2017-08-16T01:39:31+00:00\",\"dateModified\":\"2019-10-08T03:15:50+00:00\",\"author\":{\"@id\":\"https:\/\/blog.phoenixcontact.com\/marketing-sea\/#\/schema\/person\/cd48e0f1a375028e49439b93d68db234\"},\"breadcrumb\":{\"@id\":\"https:\/\/blog.phoenixcontact.com\/marketing-sea\/2017\/08\/how-to-improve-quality-and-productivity-in-cable-harnessing-process\/#breadcrumb\"},\"inLanguage\":\"en-US\",\"potentialAction\":[{\"@type\":\"ReadAction\",\"target\":[\"https:\/\/blog.phoenixcontact.com\/marketing-sea\/2017\/08\/how-to-improve-quality-and-productivity-in-cable-harnessing-process\/\"]}]},{\"@type\":\"ImageObject\",\"inLanguage\":\"en-US\",\"@id\":\"https:\/\/blog.phoenixcontact.com\/marketing-sea\/2017\/08\/how-to-improve-quality-and-productivity-in-cable-harnessing-process\/#primaryimage\",\"url\":\"http:\/\/www.phoenixcontact.com\/assets\/images_ed\/local_sg\/web_content_3col\/pic_con3_sg_0019155_int.jpg\",\"contentUrl\":\"http:\/\/www.phoenixcontact.com\/assets\/images_ed\/local_sg\/web_content_3col\/pic_con3_sg_0019155_int.jpg\"},{\"@type\":\"BreadcrumbList\",\"@id\":\"https:\/\/blog.phoenixcontact.com\/marketing-sea\/2017\/08\/how-to-improve-quality-and-productivity-in-cable-harnessing-process\/#breadcrumb\",\"itemListElement\":[{\"@type\":\"ListItem\",\"position\":1,\"name\":\"Home\",\"item\":\"https:\/\/blog.phoenixcontact.com\/marketing-sea\/\"},{\"@type\":\"ListItem\",\"position\":2,\"name\":\"Cable Harnessing Process &#8211; 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